15
10. Install the shock spring (93) onto the shock body (99) and secure it in place by installing the shock spring retainer (92)
onto the shock shaft.
1. Install one 2mm e-clip (T) onto the lower groove in
the shock shaft (100).
2. Install the plastic shock piston onto the shock shaft
(100) so that it sits on top of the previously installed
2mm e-clip.
3. Secure the shock piston (101) in place using another
2mm e-clip (T).
4. Install two shock o-rings (98) into the bottom of the
shock body (99).
6. Install the shock shaft assembly (100 & 101) into
the shock body. Note: Place a small amount of
shock oil on the entire shock shaft before installing
the shock shaft assembly. This will help prevent
damage to the o-rings during installation.
5. Secure the o-rings in place
by installing the shock bottom
cap (97) onto the bottom of
the shock body (99).
Rear shock uses:
(1) 4mm Clip
(1) 2mm Clip
(1) 1mm Clip
Front shock uses:
(1) 4mm Clip
(1) 2mm Clip
Front Suspension
8. Secure the CV (43) in place using a 2x10mm pin (40) and the wheel hex adapter. Note: The wheel hex adapter must
key onto the 2x10mm pin.
9. Install the CV shaft (43) into the differential outdrive.
10. Secure the top of the front knuckle (12) in place by first placing the front brace assembly (80, 84 & 126) onto the top
of the hub and then installing a 3x20mm (J) screw through the front brace (84 & 126) and into the front knuckle (12).
2. Install a front hub (10 or 11) onto the end of the
front suspension arm (7). Secure the hub (10 or
11) to the suspension arm (7) using a front
outer hinge pin (89) and a 2.5mm e-clip (U).
3. Install a steering knuckle bushing (76) in both
the top and bottom of the front hub (10 or 11).
5. Install a 4.3mm ball stud (124) into the outer hole of the front knuckle (12).
6. Install the front knuckle (12) into the front hub (10 or 11) secure it in place with a
3x10mm cap screw (C) at the bottom.
7. Install the front CV shaft (43) through the front hub (10 or 11) and into the front knuckle
bearings (38).
1. Install the front suspension arm (7) onto the front bulkhead (3).
Secure it in place using an inner hinge pin (88). Secure the hinge
pin (88) in place with a 2.5mm e-clip (U).
4. Install two 5x10mm bearings (38) into the front knuckle (12).
9. Place the shock top (103) onto the top of the shock bladder (102) and secure it in place with
the shock cap (104). Note: While tightening the shock cap down, work the shock shaft and
piston up and down to help remove any air and excess oil that may be trapped in the shock.
Shocks
8. Fill the shock with shock oil. Then, install the shock bladder (102) onto the top of
the shock body (99).
7. Install the shock ball end (91) onto the end of the shock shaft (100).
