DTI Dyna Technology WINPOWER DE20I4 Скачать руководство пользователя страница 7

2080-10

60708-151

5

Before beginning the installation process, recheck the voltage, 

phase and amperage rating of the Generator Set.  Be certain 

it can handle the intended load and are compatible with the 

intended loads.   Plans for installation should be prepared with 

proper attention to mechanical and electrical engineering detail 

to assure a satisfactory system installation.  The installation must 

comply with all national, state, and local codes.

The information in this manual is offered only as a guide to 

finalizing your installation plans.  

NOTICE 

For full service switching of the entire load, the ATS must be ‘SE’ 

(Service Entrance) rated or must have a properly rated fusible 

disconnect installed before the ATS to protect the contacts

.

ENGINE GENERATOR SET MOUNTING

The unit’s main frame must be bolted solidly to a solid base.  The 

engine-generator is mounted on channels which are attached 

with special shock mounts to the main frame.  This allows the 

engine-generator free movement without affecting the base or 

surrounding equipment

The unit should be mounted to allow for ample working room 

around it.  A general rule to follow is five (5) feet of clearance from 

an flammable surface ( NFPA 37 code).  These distances may be 

reduced for nonflammable surfaces but sufficient access should 

be provided for servicing the equipment.

VENTILATION REQUIREMENTS

Providing proper air movement during your installation planning 

is absolutely essential,  You will need to provide fresh a air inlet 

as well as a hot air outlet for proper engine performance.  These 

engine generator set are equipped with unit mount radiators and 

the engine is equipped with a pusher type fan.  The hot air from 

the face of the radiator must be ducted out of the enclosure  to 

insure proper cooling.  Failing to do so will allow the hot air to 

recirculate around the radiator causing the engine to overheat 

resulting in an engine shutdown. If louvers are used in front of the 

hot air duct to protect the unit from outside weather, these louvers 

should be 1 1/2 time as large as the area of the radiator face to 

prevent back pressure.

In addition to a hot air discharge you must plan for a fresh air 

intake opposite the radiator discharge.  These fresh air inlets 

should also be 1 1/2 to 2 times large that the radiator face. The 

extra air inlet area is required to minimize  restriction and to 

provide combustion air for the engine.  Installing them opposite 

the hot air discharge will allow a sweeping flow of cooling air 

across the engine preventing hot spots.

FUEL INSTALLATION

The fuel supply should be as close to the engine as possible. 

This will reduce the installation cost of fuel runs and minimize 

line losses. The diesel fuel supply should be no more than 3 feet 

below the fuel inlet on the pump.  If your fuel supply is lower than 

three feet  you may have to install an additional lift pump to bring 

the fuel up to the mechanical fuel pump on the engine. 

The information in this manual is offered to assist you in providing 

the proper fuel for your engine. However, this information is only 

provided to inform you of the engine’s requirements and assist in 

making you aware of the decisions you must make.  In no case 

should the instructions or information provided be interpreted to 

conflict with any local, state or national codes.  If in doubt, always 

consult your local fire marshal or fuel supplier.

INSTALLING THE FUEL LINE

Engine generator sets are properly adjusted before they leave the 

factory. Connecting a fuel supply with adequate supply volume  

is critical to reliable operation. Diesel units with optional base 

mounted fuel tanks are pre-plumbed to the mechanical fuel pump 

on the engine. 

Open skid mounted Diesel units are often supplied with capped 

inlet and return lines. The use of a suitable customer supplied 

flexible fuel line is essential between the engine and fuel supply 

to provide a vibration break between your fuel supply and the 

engine. 

    ***************

*****  WARNING  ****

      ***************

FIRE DANGER - Connecting rigid fuel line (i.e. steel or copper 

line) directly to the inlet fuel filter or fuel pump may cause 

the fuel line to crack during operation creating a serious fire 

hazard.

FUEL RETURN 

LINE CONNECTION

FUEL INLET 

CONNECTION

DE45 & DE65 FUEL LINE CONNECTIONS

Содержание WINPOWER DE20I4

Страница 1: ...INSTALLATION AND OPERATIONS MANUAL DE20I4 DE30I4 DE45I4 DE65I4 INSTALLATION AND OPERATIONS MANUAL MODELS DE20I4 DE30I4 DE45I4 DE65I4 DSE702 START MODULE AND MANUAL KEY START...

Страница 2: ...L NUMBER________________________ M Spec ______________________________ PURCHASE DATE_______________________ DEALER_______________________________ TABLE OF CONTENTS INTRODUCTION i GUIDE TO PRODUCT SAFE...

Страница 3: ...into the earth 2 FIRE HAZARD Diesel fuel presents a hazard of possible explosion and or fire a Do not smoke or use open flame near the generator set b Keep a fire extinguisher nearby and know its prop...

Страница 4: ...Muffler Standard Stop System Key Emergency Fuel Consumption full Load 2 6 Gal hour Owner Must Provide Fuel ASTM D 975 1D or 2D EN590 or equivalent See engine manual for additional fuel types specifica...

Страница 5: ...nd replacement parts Be sure to have the main WINPOWER unit data plate information recorded inside the front cover of this manual for future reference and for identification whenever requesting field...

Страница 6: ...hysical damage locate and check the following items packed with the unit a Owner s operators manual b Engine manufacturer s instruction manual c Battery hold down brackets hardware d Unit components o...

Страница 7: ...should be 1 1 2 time as large as the area of the radiator face to prevent back pressure In addition to a hot air discharge you must plan for a fresh air intake opposite the radiator discharge These fr...

Страница 8: ...tive ground system If you are using the truck batteries to start these units you may have to disable the charging system to keep it from interfering with the vehicle charging system Installation and s...

Страница 9: ...leted in accordance with the Nation Electric Code as well as any state or local codes You must pay particular attention to wire size requirement for the amperage of service you are dealing with The ta...

Страница 10: ...60708 151 2080 10 CONTROL BOX AC WIRING WARNING THESE GENERATORS ARE WIRED WITH A FLOATING NEUTRAL...

Страница 11: ...h to The lugs on the 65 kW will handle wire sizes 6 AWG to 300 MCM and should be torqued to 250 in lbs The lugs on the 20 through 45 kW will accommodate 10 AWG to 2 0 AWG and should be torqued to 200...

Страница 12: ...detects that the engine coolant temperature has exceeded the limit the coolant temperature switch after the Safety On timer has expired and a shutdown is initiated NOTE All warnings are reset but tur...

Страница 13: ...ours of engine operation D 25 AMP FUSE This fuse protect all the DC wiring in the engine control panel and on the engine If this Fuse if blown nothing will work on the engine E SAFETY LATCHING RELAY T...

Страница 14: ...nit stopped with the relay button popped out it could have been caused by either low oil pressure or high water temperature TROUBLESHOOTING TABLES ENGINE WILL NOT CRANK WITH GENERATOR RUN PUSH BUTTON...

Страница 15: ...2080 10 60708 151 13 DE30 OUTLINE DRAWING DE20 OUTLINE DRAWING...

Страница 16: ...60708 151 2080 10 14 DE45 DE60 OUTLINE DRAWING...

Страница 17: ...2080 10 60708 151 15 DE20 DE30 DC SCHEMATIC FOR DSE702...

Страница 18: ...60708 151 2080 10 16 DE45 DE65 DC SCHEMATIC FOR DSE702...

Страница 19: ...2080 10 60708 151 17 START CONTROL PANEL ENGINE WIRING HARNESS DE20 DE30 KEY START SCHMATIC...

Страница 20: ...60708 151 2080 10 18 START CONTROL PANEL ENGINE WIRING HARNESS DE45 DE65 KEY START SCHMATIC...

Страница 21: ...2080 10 60708 151 19 THREE PHASE AC WIRING HIGH AND LOW WYE...

Страница 22: ...60708 151 2080 10 20 THREE PHASE AC WIRING DELTA SINGLE PHASE AC WIRING...

Страница 23: ...of merchantability and fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINPOWER liable for incidental or consequent...

Страница 24: ...225 S Cordova ave Le Center MN 56057 507 357 6831 www winpowerinc com 60708 151 2080 10...

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