DTI Dyna Technology WINPOWER DE20I4 Скачать руководство пользователя страница 5

2080-10

60708-151

INTRODUCTION AND 

DESCRIPTION

PRODUCT DESCRIPTION:

This engine-generator set is designed for manual key start 

operation. The engine-generator set is fully tested at the factory 

prior to shipment to insure proper operation of each individual 

component as well as the total system’s performance and 

reliability.

The engine generator set consists of a multi-cylinder, liquid cooled 

engine nominally operating at 1800 rpm. The generator frequency 

regulation is maintained by the engine governor to /- 1.5 

hertz (cps), from no load to rated load for standard mechanical 

governors. The generator is a single bearing, direct drive, rotating 

field brushless design. The generator is connected to the engine 

flywheel via flexible drive disks.  The Generator Set is skid 

mounted with isolation mounts between the engine and base on 

all units. 

Unit Orientation Note: All references used in this manual for unit 

familiarization, access and component locations on the Generator 

Set are oriented from a TOP (plan) VIEW with engine at the 

FRONT and generator to the REAR. 

A customer supplied 12 Volt battery is required to complete the 

installation. Battery requirements are listed later under the  battery 

installation section.

These engine generator sets are available in two key start 

versions.  In the first version the engine is controlled and 

monitored for safe operation by a manual operation Electronic 

Engine Control Module (ECM) with an LCD digital display. The 

generator set ECM control can be mounted on either the left or 

right hand side of the unit.  All units are shipped with it mount 

on the same side of the unit as the oil dipstick for single side 

accessibility. The ECM is a DSE702 genset start controller.  

 

The second is a key switch with a Safety Latching Relay for 

protection.  This safety latching relay is connected to both a low 

oil pressure switch and a high water tempature switch.  if either 

should fail the safety latching relay will trip shutting the engine 

down. Both systems are discussed later in detail. 

GENERATOR SET:

 

Every WINPOWER Generator Set has its own unique identity 

data plate. This data plate identifies the complete unit model 

number, the system serial number and has links to the individual 

components that form the generator set in our factory records. 

Several of the major components also have their own individual 

identity plates providing additional information to document build 

data for warranty and replacement parts.

Be sure to have the main WINPOWER unit data plate information 

recorded inside the front cover of this manual for future reference 

and for identification whenever requesting field or factory technical 

assistance.  Primary fields needed for assistance are complete 

model number, serial number and especially the M-Spec number. 

The M-Spec number (if provided) is recorded in the ‘TYPE NO.’ 

block on the lower right of the plate.

ENGINE

:

 

This manual covers specific operation of the combined engine 

generator set.  Refer to engine operating and maintenance 

instructions for specific instruction on the care and maintenance 

of the engine.  Oil and fuel requirements along with maintenance 

schedules and engine warranty information are provided by the 

individual engine manufactures.

**  CAUTION  **

EQUIPMENT DAMAGE

 - 

Be sure to check the engine oil level 

frequently as specified in the engine manual.

The engine manufacturer has established an excellent worldwide 

engine service organization; engine service is available from a 

nearby authorized dealer or distributor; check the Yellow Pages 

of the telephone directory under “engines,” or ask the dealer from 

whom you purchased the power plant.

The rated power of each engine-generator is limited by the 

temperature, altitude and all other ambient conditions specified 

by the engine manufacturer.  Engine power will decrease 3-1/2% 

for each 1000 ft. above sea level, and will decrease an additional 

1% for each 10 degrees Fahrenheit above 60 degrees Fahrenheit. 

Units should not be operated in ambient temperature greater than 
125 degrees Fahrenheit. 

GENERATOR

:

WINPOWER Generators Sets use totally brushless, AVR (Auto-

Voltage Regulator) controlled broad-range generator ends. The 

generator converts rotational mechanical energy into electrical 

energy.  These WINPOWER units are equipped with generators 

manufactured by MECC ALTE SPA. Each generator ‘end’ has its 

own data tag. A unique serial number is stamped on the data plate 

and the data label is affixed to the main frame of the generator on 

the left side. 

ENGINE CONTROL MODULE (DSE702)

The DSE702 start control module is a basic push button manual 

start controller.  It has a removable key for additional security.  

The controller has three safety shutdowns built into it for engine 

protection along with a glow plug circuit for engines requiring that 

feature.

Engine protection features include low oil pressure and high 

coolant temperature monitoring. As well as overspeed shutdown 

protection.  It also comes with a starter lock out that prevents 

the starter from being engaged or staying engaged once the 

generator achieves 20% of desired frequency.

Содержание WINPOWER DE20I4

Страница 1: ...INSTALLATION AND OPERATIONS MANUAL DE20I4 DE30I4 DE45I4 DE65I4 INSTALLATION AND OPERATIONS MANUAL MODELS DE20I4 DE30I4 DE45I4 DE65I4 DSE702 START MODULE AND MANUAL KEY START...

Страница 2: ...L NUMBER________________________ M Spec ______________________________ PURCHASE DATE_______________________ DEALER_______________________________ TABLE OF CONTENTS INTRODUCTION i GUIDE TO PRODUCT SAFE...

Страница 3: ...into the earth 2 FIRE HAZARD Diesel fuel presents a hazard of possible explosion and or fire a Do not smoke or use open flame near the generator set b Keep a fire extinguisher nearby and know its prop...

Страница 4: ...Muffler Standard Stop System Key Emergency Fuel Consumption full Load 2 6 Gal hour Owner Must Provide Fuel ASTM D 975 1D or 2D EN590 or equivalent See engine manual for additional fuel types specifica...

Страница 5: ...nd replacement parts Be sure to have the main WINPOWER unit data plate information recorded inside the front cover of this manual for future reference and for identification whenever requesting field...

Страница 6: ...hysical damage locate and check the following items packed with the unit a Owner s operators manual b Engine manufacturer s instruction manual c Battery hold down brackets hardware d Unit components o...

Страница 7: ...should be 1 1 2 time as large as the area of the radiator face to prevent back pressure In addition to a hot air discharge you must plan for a fresh air intake opposite the radiator discharge These fr...

Страница 8: ...tive ground system If you are using the truck batteries to start these units you may have to disable the charging system to keep it from interfering with the vehicle charging system Installation and s...

Страница 9: ...leted in accordance with the Nation Electric Code as well as any state or local codes You must pay particular attention to wire size requirement for the amperage of service you are dealing with The ta...

Страница 10: ...60708 151 2080 10 CONTROL BOX AC WIRING WARNING THESE GENERATORS ARE WIRED WITH A FLOATING NEUTRAL...

Страница 11: ...h to The lugs on the 65 kW will handle wire sizes 6 AWG to 300 MCM and should be torqued to 250 in lbs The lugs on the 20 through 45 kW will accommodate 10 AWG to 2 0 AWG and should be torqued to 200...

Страница 12: ...detects that the engine coolant temperature has exceeded the limit the coolant temperature switch after the Safety On timer has expired and a shutdown is initiated NOTE All warnings are reset but tur...

Страница 13: ...ours of engine operation D 25 AMP FUSE This fuse protect all the DC wiring in the engine control panel and on the engine If this Fuse if blown nothing will work on the engine E SAFETY LATCHING RELAY T...

Страница 14: ...nit stopped with the relay button popped out it could have been caused by either low oil pressure or high water temperature TROUBLESHOOTING TABLES ENGINE WILL NOT CRANK WITH GENERATOR RUN PUSH BUTTON...

Страница 15: ...2080 10 60708 151 13 DE30 OUTLINE DRAWING DE20 OUTLINE DRAWING...

Страница 16: ...60708 151 2080 10 14 DE45 DE60 OUTLINE DRAWING...

Страница 17: ...2080 10 60708 151 15 DE20 DE30 DC SCHEMATIC FOR DSE702...

Страница 18: ...60708 151 2080 10 16 DE45 DE65 DC SCHEMATIC FOR DSE702...

Страница 19: ...2080 10 60708 151 17 START CONTROL PANEL ENGINE WIRING HARNESS DE20 DE30 KEY START SCHMATIC...

Страница 20: ...60708 151 2080 10 18 START CONTROL PANEL ENGINE WIRING HARNESS DE45 DE65 KEY START SCHMATIC...

Страница 21: ...2080 10 60708 151 19 THREE PHASE AC WIRING HIGH AND LOW WYE...

Страница 22: ...60708 151 2080 10 20 THREE PHASE AC WIRING DELTA SINGLE PHASE AC WIRING...

Страница 23: ...of merchantability and fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINPOWER liable for incidental or consequent...

Страница 24: ...225 S Cordova ave Le Center MN 56057 507 357 6831 www winpowerinc com 60708 151 2080 10...

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