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1.6  GENERAL MAINTENANCE INFORMATION

Unless otherwise specified, moving parts, threads, O-rings and sealings must be greased before assembly.

CLEANING

For an optimal result of the maintenance work, every component that will be disassembled must be cleaned. 

Only use cleaners and degreasers which do not damage the components. Especially the cleaning of O-rings 

and sealings requires mild cleaners. Observe the instructions for use of the respective cleaner.

DT Swiss recommends the following cleaners:

•  Motorex Rex
•  Motorex Swissclean
•  Motorex OPAL 2400, 3000 OPAL, OPAL 5000

Use soap water or similar mild cleaners for external cleaning.

TOOLS

To ensure a damage-free mounting and dismounting of the components, only use the tools which are 

mentioned in this manual. Special tools are indicated at the beginning of a chapter in the table "Required 

material". 

The use of different tools is at the discretion of the user. If components are damaged by the usage of differing 

tools, the user is liable.

DT Swiss special tools are precision tools. Damage-free mounting and dismounting of the components can 

only be ensured if the tools are working properly and if the condition of the tools are perfect. Always keep the 

tools in their original packaging or adequate devices to prevent damage.

1.7  ENVIRONMENTAL PROTECTION

The statutory regulations shall apply. Whenever possible, avoid creating waste. Waste, especially carbon, 

lubricants, cleaners and any other fluids must be disposed in an environmentally compatible manner.

 

Only print this manual if electronic usage is not possible.

1.8  EXCLUSION OF LIABILITY

The activities listed in this manual may only be carried out by persons with sufficient specialist knowledge. 

The user is liable for any damage or consequential damage caused by wrongly maintained or installed 

components. If you have doubts, please contact an expert or your region's DT Swiss pro level service center.

1.9  WARRANTY

Warranty conditions, see www.dtswiss.com

Содержание 240 OVERSIZE

Страница 1: ...240 OVERSIZE SCREWED END CAPS TECHNICAL MANUAL V2022 10...

Страница 2: ...protection 4 1 8 Exclusion of liability 4 1 9 Warranty 4 2 SERVICE INTERVALS 5 3 MAINTENANCE OF THE FRONT HUB 240 OVERSIZE 6 3 1 Overview 6 3 2 Required tools 7 3 3 Required wearing parts and material...

Страница 3: ...rienced user the possibility to carry out minor service work himself If you have any doubts about your own abilities you should definitely contact an expert or a DT Swiss Service Center Any warranty c...

Страница 4: ...the discretion of the user If components are damaged by the usage of differing tools the user is liable DT Swiss special tools are precision tools Damage free mounting and dismounting of the componen...

Страница 5: ...b for damage After each ride SMALL HUB SERVICE During the small hub service the following activities should be performed 1 Dismount the end caps 2 Clean the end caps and the underlying surfaces of the...

Страница 6: ...l The illustration shows the exemplary construction of a 240 oversize hub Details such as end caps and hub shell may vary The DT Swiss 240 Oversize hub is available in two versions With screwed on or...

Страница 7: ...le tool 20 mm 1 HXTXXX00N5046S special fabric tape 1 HXTXXX00N5139S 3 3 REQUIRED WEARING PARTS AND MATERIALS Wearing parts Materials Specification Quantity Article number DT Swiss universal grease 20...

Страница 8: ...p and unscrew it from the axle 20 mm 15 mm and 9 mm end caps 22 mm wrench QR end caps 5 mm hex key 2 Slide the disassembly tool onto the axle 3 Tap the bearing out of the hub shell using the disassemb...

Страница 9: ...wed end caps 5 Loosen and remove the end cap with a suitable open end wrench 6 Remove the ball bearing from the axle 7 Put the axle into the hub shell 8 Tap out the second bearing using the disassembl...

Страница 10: ...ly grease the seating of the bearings and the inner surface of the hub shell using universal grease 2 Put the axle onto the installation cylinder 3 Put the drive side of the hub shell onto the install...

Страница 11: ...rokes 8 The lower installation cylinder must rest on a flat surface 9 Remove the installation cylinder from the hub 10 Fit the non drive side of the hub onto one of the two installation cylinders 11 P...

Страница 12: ...he bearing 16 Repeat previous steps until the hub is turning smoothly 3 7 PUTTING ON THE END CAPS 1 Grease the bearings and the inner surface of both end caps 2 Screw on both end caps by hand 3 Tighte...

Страница 13: ...ly Check correct assembly Ball bearings are worn out Replace ball bearings Hub rotates stiffly Ball bearings are worn out Replace ball bearings Ball bearing non drive side driven in too tight Check co...

Страница 14: ...L 64 600 Oborniki Poland info pl dtswiss com DT SWISS AG L ngfeldweg 101 CH 2504 Biel Bienne info ch dtswiss com DT SWISS INC 2493 Industrial Blvd USA Grand Junction CO 81505 info us dtswiss com DT SW...

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