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240 Oversize [screwed end caps]

2.  SERVICE INTERVALS

DT Swiss recommends the following maintenance activities and intervals.

Task

Interval

Small hub service 

(function check, cleaning and greasing according to technical manual)
Under normal operating conditions
In case of extreme operating conditions (regular journeys in dust, rain, snow, or in 

case of frequent transport while raining)

 

3 months
as required

Full hub service* 

(replacement of defective parts as required)

as required

Check the tightening torques

• 

Brake rotor screws: 6 Nm

20 operating hours

Clean with soft cloth and a suitable cleaner.

 

→ Do not use a high-pressure cleaner, aggressive cleaning agents, solvents 

or surfactants!

After each ride

Check the hub for damage.

After each ride

SMALL HUB SERVICE

During the small hub service, the following activities should be performed:

1.  Dismount the end caps.
2.  Clean the end caps and the underlying surfaces of the ball bearings.
3.  Check the ball bearings.

 

The hub must turn smoothly.

 

The hub must not have any play in relation to the axle.

 

If there is play, or the ball bearings are running heavy or rough, a full hub service needs to be 

performed.

4.  Grease the surfaces of the ball bearings.
5.  Mount the end caps.

FULL HUB SERVICE

The full hub service must only be carried out if malfunctions are present or faults are detected during the 

functional tests.
The full hub service includes the activities of the small hub service and additionally the disassembly of the ball 

bearings and assembly of new ball bearings as well as the disassembly of the complete freewheel system and 

the exchange of the corresponding spare parts.

Содержание 240 OVERSIZE

Страница 1: ...240 OVERSIZE SCREWED END CAPS TECHNICAL MANUAL V2022 10...

Страница 2: ...protection 4 1 8 Exclusion of liability 4 1 9 Warranty 4 2 SERVICE INTERVALS 5 3 MAINTENANCE OF THE FRONT HUB 240 OVERSIZE 6 3 1 Overview 6 3 2 Required tools 7 3 3 Required wearing parts and material...

Страница 3: ...rienced user the possibility to carry out minor service work himself If you have any doubts about your own abilities you should definitely contact an expert or a DT Swiss Service Center Any warranty c...

Страница 4: ...the discretion of the user If components are damaged by the usage of differing tools the user is liable DT Swiss special tools are precision tools Damage free mounting and dismounting of the componen...

Страница 5: ...b for damage After each ride SMALL HUB SERVICE During the small hub service the following activities should be performed 1 Dismount the end caps 2 Clean the end caps and the underlying surfaces of the...

Страница 6: ...l The illustration shows the exemplary construction of a 240 oversize hub Details such as end caps and hub shell may vary The DT Swiss 240 Oversize hub is available in two versions With screwed on or...

Страница 7: ...le tool 20 mm 1 HXTXXX00N5046S special fabric tape 1 HXTXXX00N5139S 3 3 REQUIRED WEARING PARTS AND MATERIALS Wearing parts Materials Specification Quantity Article number DT Swiss universal grease 20...

Страница 8: ...p and unscrew it from the axle 20 mm 15 mm and 9 mm end caps 22 mm wrench QR end caps 5 mm hex key 2 Slide the disassembly tool onto the axle 3 Tap the bearing out of the hub shell using the disassemb...

Страница 9: ...wed end caps 5 Loosen and remove the end cap with a suitable open end wrench 6 Remove the ball bearing from the axle 7 Put the axle into the hub shell 8 Tap out the second bearing using the disassembl...

Страница 10: ...ly grease the seating of the bearings and the inner surface of the hub shell using universal grease 2 Put the axle onto the installation cylinder 3 Put the drive side of the hub shell onto the install...

Страница 11: ...rokes 8 The lower installation cylinder must rest on a flat surface 9 Remove the installation cylinder from the hub 10 Fit the non drive side of the hub onto one of the two installation cylinders 11 P...

Страница 12: ...he bearing 16 Repeat previous steps until the hub is turning smoothly 3 7 PUTTING ON THE END CAPS 1 Grease the bearings and the inner surface of both end caps 2 Screw on both end caps by hand 3 Tighte...

Страница 13: ...ly Check correct assembly Ball bearings are worn out Replace ball bearings Hub rotates stiffly Ball bearings are worn out Replace ball bearings Ball bearing non drive side driven in too tight Check co...

Страница 14: ...L 64 600 Oborniki Poland info pl dtswiss com DT SWISS AG L ngfeldweg 101 CH 2504 Biel Bienne info ch dtswiss com DT SWISS INC 2493 Industrial Blvd USA Grand Junction CO 81505 info us dtswiss com DT SW...

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