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18 

Table 4 – Prohibited fluids 

PROHIBITED FLUIDS 

FLUIDS 

HAZARDS 

Lubricants with abrasive additives 

High wear of the contaminated parts 

Lubricants with silicon additives 

Seizing of the pump 

Petrol – solvents – flammable liquids 

Fire – explosion – damage to the gaskets 

Corrosive products 

Corrosion of the pump – damage to personnel 

Water 

Oxidation of the pump 

Food substances 

Contamination of the same 

ATTENTION

The manufacturer cannot be held liable for any fault caused by unreasonable, improper 

and/or incorrect use of the Machine. 

 

4. TRANSPORT AND INSTALLATION 

4.1.    Preparations at the customer’s expense 

Unless otherwise agreed upon, the following preparations remain the user’s responsibility. 

 

Electrical power supply

, with the suitable characteristics based on the type of motor installed 

(on  this  subject,  see  paragraph  2.1  and  in  particular,  the  electrical  characteristics  indicated 
specifically on the CE Tag of the individual pump unit). 

 

Specific electrical disconnect switch 

on the power supply line, dedicated only to the

 MACHINE

 

or also relative to the machinery / system for which the

 MACHINE

 carries out lubrication, with 

the following characteristics: 

isolates the electrical equipment from the power supply having only one open and closed 

position; 

is lockable with suitable devices (for example a padlock) in open position 0 – OFF or fitted 

with a wall plug; 

the disconnect device interrupts all the live wires on its power supply circuit. 

 

Control system 

for management of the motor (start / stop pump) and the signals coming from 

the level sensors located in the grease reservoir, fitted with a 

simple arrest dedicated control

which, once launched, determines a stop in Category 0 or in Category 1, in order to have the 
actuators of the 

MACHINE

 completely disconnected from the power supply in a reasonable time 

in any case 

 

M

ACHINE

 grease reservoir filling system

, whether gun, pump or automatic. 

 

Grease  distribution  system

  downstream  of  the 

MACHINE

  (the  selection  and  installation  of 

which is the responsibility of the customer), including the piping and the connections, 

suitable 

for  managing  the  pressures

  that  develop  in  it  due  to  the  pumping  of  grease  in  it  by  the 

MACHINE

,  including  the 

detection  /  reading  system  of  the  relative  pressure  point

To 

determine the maximum operating pressure

, it is necessary to know the pressure drop of the 

pipeline connected to the pumping elements, depending on the length, temperature and type 
of lubricant. 

Содержание 989v2

Страница 1: ...tion and maintenance manual Original instructions Manual drafted in compliance with directive 2006 42 DropsA products can be purchased at DropsA branches and authorised distributors go to www dropsa c...

Страница 2: ...3 2 2 REQUIRED PERSONAL PROTECTION EQUIPMENT 13 3 3 2 3 WARNINGS TO BE HEEDED IN THE INSTALLATION AND OPERATION PHASES 14 3 3 3 MAINTENANCE AND DEMOLITION 15 3 3 3 1 RESIDUAL RISKS PRESENT IN THE MAI...

Страница 3: ...V2 identified in this document with the term MACHINE made by the company DROPSA S P A identified in this document with the term MANUFACTURER for this reason it must follow the machine itself in the e...

Страница 4: ...hat they can know and correctly use the MACHINE In fact in addition to a functional description of the Machine and its primary parts this manual contains the instructions and indications for correctly...

Страница 5: ...in particular the electrical characteristics indicated specifically on the CE Tag of the individual pump unit Specific electrical disconnect switch on the power supply line dedicated only to the MACHI...

Страница 6: ...t specified by the MANUFACTURER The machine is a grease pump designed and constructed to feed an automatic lubrication system for systems or machinery in accordance with its technical specifications T...

Страница 7: ...grease or the type of distribution This construction technique is based essentially on the following modules Electric motor Pump body Pumping element Reservoir The bearing structure is the same for a...

Страница 8: ...ted directly to the pumping element outlet For the adjustment of adjustable pumping elements see Paragraph 5 3 Figure 2 2 2 2 Auxiliary pumping elements optional The pump is installation ready for ano...

Страница 9: ...in 32 cst Storage temperature 40 65 C 40 149F Continuous sound pressure level 70 dB A 1 If a different product is used you must ask DROPSA S p A if it is suitable for use The following characteristics...

Страница 10: ...10 2 4 Identification of the product A label is located on the pump tank that indicates the product code the power supply voltages and the basic characteristics...

Страница 11: ...ng out the various possible operations on the MACHINE itself In any case this PPE must be integrated or diversified depending on the explicit requirements of the MSDS relative to the grease being used...

Страница 12: ...th transport and handling the components of the 989 V2 3 3 1 2 Required Personal Protection Equipment 3 3 1 3 Warnings to be heeded in the Lifting and Transport Phases In the lifting and transport pha...

Страница 13: ...ion and installation of which is the customer s responsibility or due to the breakage of connections or piping of the grease distribution system itself possible breakage and projection of components o...

Страница 14: ...ce of pressure before removing the connections and or piping of the grease distribution system downstream of the MACHINE Always install a grease distribution system downstream of the MACHINE the selec...

Страница 15: ...rest equipment piping conduit on the 989 V2 or on top of the components that make it up 3 3 3 Maintenance and Demolition 3 3 3 1 Residual risks present in the Maintenance and Demolition Phases In the...

Страница 16: ...Manuals or after having followed specific and formalised training Do not for any reason whatsoever use petrol solvents or flammable liquids to clean the same Do not make any modifications transformati...

Страница 17: ...989 V2 for operations other than those indicated above could cause damage to personnel or to the 989 V2 itself and they are therefore considered improper uses for which the MANUFACTURER will not be he...

Страница 18: ...ith the following characteristics isolates the electrical equipment from the power supply having only one open and closed position is lockable with suitable devices for example a padlock in open posit...

Страница 19: ...h to the operators and to the MACHINE itself In the installation room there must be no potentially explosive areas generated by bases or powders In the room where the machine is installed a brightness...

Страница 20: ...p at operator height about 1200 mm from the floor surface to avoid abnormal posture or the possibility of impact Ensure that the pipes and wires have been properly fastened and protected from any poss...

Страница 21: ...pondence between the electrical power supply of the pump and that of the machine electrical power supply system by means of the electrical specifications declared on the CE Tag applied on the side of...

Страница 22: ...he installation of which is the customer s responsibility and in particular the piping and connections are correctly and solidly installed without any type of leaks Ensure correct operation of the sim...

Страница 23: ...ach full rotation of the wrench corresponds to approx 0 05 cc cycle Check for the presence and compliance replace if necessary of the gasket C Remove the cap A by using a size 4 mm Allen wrench Figure...

Страница 24: ...stem that controls activation and manages the minimum level contact and the revolution counter There is also an extra cycle button that provides external cycle request enabling For the operation of th...

Страница 25: ...y power supply 6 Maintenance and demolition Before carrying out any maintenance or cleaning operation described below you must always disconnect THE 989 V2 from the relative power supplies carrying ou...

Страница 26: ...regular doses The distributor is not properly connected to the lubrication points Check the dosages with the system diagram The pump begins the greasing phase but ends it immediately Defective motor o...

Страница 27: ...the machine Reservoir level As required Restore the grease level in the reservoir Filling filter As required Check and possibly replace 6 3 Special maintenance operations The special maintenance oper...

Страница 28: ...follows 1 Position the electrical disconnect switch on the machine s power supply line to O OFF or remove the wall plug 2 Always ensure the absence of pressure in the grease distribution system downs...

Страница 29: ...to favour recycling allocating them to sorted disposal in particular select the plastic or rubber elements c Dispose of the carcasses in other words once the polluting elements have been removed and...

Страница 30: ...80 480V 60Hz UL CSA 3301730 05 Pumping elements Without pumping elements 0297418 x3 0 One fixed flow rate pumping element 0297420 0297418 x2 1 Two fixed flow rate pumping elements 0297420 x2 0297418 2...

Страница 31: ...036020 Grease nipple 0297430C Adjustable flow rate pumping element 3 17 cc min 3133883 Filter and gaskets kit 3133885 Laser Kit 24V cc Out NO and NC 1 threshold 3133884 Gasket cap kit 3133886 Pallet k...

Страница 32: ...32 7 2 Dimensions Figure 9 Dimensions in mm in 5 kg 10 kg A mm in 596 23 4 648 25 5 B mm in 103 5 4 122 5 4 8 C mm in 175 6 88 230 9...

Страница 33: ...mages Reprints even of extracts are only permitted with the approval of DropsA S p A We reserve the right to implement technical modifications to the machine at any time in order to improve safety rel...

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