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11 

 

3. Safety 

3.1.  Materials present on the 

MACHINE

 

None of the  materials  used  for  the  constructions  of  the

 

MACHINE

  components

  are dangerous for 

the personnel in charge of its operation (during all life phases of the 

MACHINE

 itself). Specifically, 

the materials used for the construction of the 

MACHINE

 are primarily: 

 

iron derivatives; 

 

plastic derivatives; 

 

copper derivatives; 

During  operation,  the 

MACHINE

  uses  specific  products  for  the  production  purpose,  namely 

lubricants  contained  in  its  reservoir  to  carry  out  its  operations.  The  lubricants  permitted  by  the 
manufacturer DropsA S.p.A. can in and of themselves bear phrases of risk on their MSDS (material 
safety data sheet) even related to flammability, irritability, harmfulness to the health and toxicity 
of the grease. In this respect, DropsA S.p.A. requires the use of 

suitable PPE

, namely gloves, eye 

protection and shoes, while carrying out the various possible operations on the 

MACHINE

 itself. In 

any case, 

this PPE must be integrated or diversified

 depending on the explicit requirements of the 

MSDS  relative  to  the  grease  being  used.  On  the  other  hand,  lubricants  with  the  characteristics 
indicated in the following table shown in the paragraph on intended use 

are prohibited

The 

MACHINE

  does  not  produce  gases,  residues  or  powders,  fogs,  fumes  or  vapours  during 

operation. 

 

3.2.   Devices and Solutions for Protection 

The construction devices and solutions described below have been adopted for the

 

M

ACHINE

 

Fixed guards in metallic and plastic material that act as a shield for the motion drive parts.

 

 

3.3.   Warning of residual risks 

In  order  to  prevent  any dangerous  condition  for  personnel  or  damage to  the

  MACHINE 

caused  by 

residual risks, in other words, those risks that remain despite all the devices adopted, or from less 
evident  potential  risks,  the

 

M

ANUFACTURER 

urges  operators,  maintenance  personnel  and  all 

personnel in charge of the

 

M

ACHINE 

to strictly adhere to the warnings indicated on the following 

pages. 

 

 

 

 

Содержание 989v2

Страница 1: ...tion and maintenance manual Original instructions Manual drafted in compliance with directive 2006 42 DropsA products can be purchased at DropsA branches and authorised distributors go to www dropsa c...

Страница 2: ...3 2 2 REQUIRED PERSONAL PROTECTION EQUIPMENT 13 3 3 2 3 WARNINGS TO BE HEEDED IN THE INSTALLATION AND OPERATION PHASES 14 3 3 3 MAINTENANCE AND DEMOLITION 15 3 3 3 1 RESIDUAL RISKS PRESENT IN THE MAI...

Страница 3: ...V2 identified in this document with the term MACHINE made by the company DROPSA S P A identified in this document with the term MANUFACTURER for this reason it must follow the machine itself in the e...

Страница 4: ...hat they can know and correctly use the MACHINE In fact in addition to a functional description of the Machine and its primary parts this manual contains the instructions and indications for correctly...

Страница 5: ...in particular the electrical characteristics indicated specifically on the CE Tag of the individual pump unit Specific electrical disconnect switch on the power supply line dedicated only to the MACHI...

Страница 6: ...t specified by the MANUFACTURER The machine is a grease pump designed and constructed to feed an automatic lubrication system for systems or machinery in accordance with its technical specifications T...

Страница 7: ...grease or the type of distribution This construction technique is based essentially on the following modules Electric motor Pump body Pumping element Reservoir The bearing structure is the same for a...

Страница 8: ...ted directly to the pumping element outlet For the adjustment of adjustable pumping elements see Paragraph 5 3 Figure 2 2 2 2 Auxiliary pumping elements optional The pump is installation ready for ano...

Страница 9: ...in 32 cst Storage temperature 40 65 C 40 149F Continuous sound pressure level 70 dB A 1 If a different product is used you must ask DROPSA S p A if it is suitable for use The following characteristics...

Страница 10: ...10 2 4 Identification of the product A label is located on the pump tank that indicates the product code the power supply voltages and the basic characteristics...

Страница 11: ...ng out the various possible operations on the MACHINE itself In any case this PPE must be integrated or diversified depending on the explicit requirements of the MSDS relative to the grease being used...

Страница 12: ...th transport and handling the components of the 989 V2 3 3 1 2 Required Personal Protection Equipment 3 3 1 3 Warnings to be heeded in the Lifting and Transport Phases In the lifting and transport pha...

Страница 13: ...ion and installation of which is the customer s responsibility or due to the breakage of connections or piping of the grease distribution system itself possible breakage and projection of components o...

Страница 14: ...ce of pressure before removing the connections and or piping of the grease distribution system downstream of the MACHINE Always install a grease distribution system downstream of the MACHINE the selec...

Страница 15: ...rest equipment piping conduit on the 989 V2 or on top of the components that make it up 3 3 3 Maintenance and Demolition 3 3 3 1 Residual risks present in the Maintenance and Demolition Phases In the...

Страница 16: ...Manuals or after having followed specific and formalised training Do not for any reason whatsoever use petrol solvents or flammable liquids to clean the same Do not make any modifications transformati...

Страница 17: ...989 V2 for operations other than those indicated above could cause damage to personnel or to the 989 V2 itself and they are therefore considered improper uses for which the MANUFACTURER will not be he...

Страница 18: ...ith the following characteristics isolates the electrical equipment from the power supply having only one open and closed position is lockable with suitable devices for example a padlock in open posit...

Страница 19: ...h to the operators and to the MACHINE itself In the installation room there must be no potentially explosive areas generated by bases or powders In the room where the machine is installed a brightness...

Страница 20: ...p at operator height about 1200 mm from the floor surface to avoid abnormal posture or the possibility of impact Ensure that the pipes and wires have been properly fastened and protected from any poss...

Страница 21: ...pondence between the electrical power supply of the pump and that of the machine electrical power supply system by means of the electrical specifications declared on the CE Tag applied on the side of...

Страница 22: ...he installation of which is the customer s responsibility and in particular the piping and connections are correctly and solidly installed without any type of leaks Ensure correct operation of the sim...

Страница 23: ...ach full rotation of the wrench corresponds to approx 0 05 cc cycle Check for the presence and compliance replace if necessary of the gasket C Remove the cap A by using a size 4 mm Allen wrench Figure...

Страница 24: ...stem that controls activation and manages the minimum level contact and the revolution counter There is also an extra cycle button that provides external cycle request enabling For the operation of th...

Страница 25: ...y power supply 6 Maintenance and demolition Before carrying out any maintenance or cleaning operation described below you must always disconnect THE 989 V2 from the relative power supplies carrying ou...

Страница 26: ...regular doses The distributor is not properly connected to the lubrication points Check the dosages with the system diagram The pump begins the greasing phase but ends it immediately Defective motor o...

Страница 27: ...the machine Reservoir level As required Restore the grease level in the reservoir Filling filter As required Check and possibly replace 6 3 Special maintenance operations The special maintenance oper...

Страница 28: ...follows 1 Position the electrical disconnect switch on the machine s power supply line to O OFF or remove the wall plug 2 Always ensure the absence of pressure in the grease distribution system downs...

Страница 29: ...to favour recycling allocating them to sorted disposal in particular select the plastic or rubber elements c Dispose of the carcasses in other words once the polluting elements have been removed and...

Страница 30: ...80 480V 60Hz UL CSA 3301730 05 Pumping elements Without pumping elements 0297418 x3 0 One fixed flow rate pumping element 0297420 0297418 x2 1 Two fixed flow rate pumping elements 0297420 x2 0297418 2...

Страница 31: ...036020 Grease nipple 0297430C Adjustable flow rate pumping element 3 17 cc min 3133883 Filter and gaskets kit 3133885 Laser Kit 24V cc Out NO and NC 1 threshold 3133884 Gasket cap kit 3133886 Pallet k...

Страница 32: ...32 7 2 Dimensions Figure 9 Dimensions in mm in 5 kg 10 kg A mm in 596 23 4 648 25 5 B mm in 103 5 4 122 5 4 8 C mm in 175 6 88 230 9...

Страница 33: ...mages Reprints even of extracts are only permitted with the approval of DropsA S p A We reserve the right to implement technical modifications to the machine at any time in order to improve safety rel...

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