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Configurable safety system SAFEMASTER PRO - Fieldbus module

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0265998 / 16.05.19 de / 101A

CONTENT

Introduction ............................................................................................................................................................................3
Important safety instructions .................................................................................................................................................3
Abbreviations and symbols ....................................................................................................................................................4
Applicable standards .............................................................................................................................................................4
General Description ...............................................................................................................................................................5
Fieldbus modules ..................................................................................................................................................................5
Description ............................................................................................................................................................................6
PROCESS IMAGE.................................................................................................................................................................6
Installation .............................................................................................................................................................................7
Electrical Connetions .............................................................................................................................................................7
Connection Terminals ............................................................................................................................................................7
Notes on the connection cables ............................................................................................................................................7
Enclosure ...............................................................................................................................................................................8
Mechanical dimensions .........................................................................................................................................................8
Diagnostics ............................................................................................................................................................................9
1. Byte: Number of Input / Output ..........................................................................................................................................9
2. Byte: Diagnostics .............................................................................................................................................................10
Inputs ...................................................................................................................................................................................10
Safety outputs OSSD ..........................................................................................................................................................11
Visualisations .......................................................................................................................................................................12
Normal operation and fault state .........................................................................................................................................12
Fieldbus module UG 6951 (CANopen) ................................................................................................................................13
Fieldbus module UG 6952 (PROFIBUS DP V1) ..................................................................................................................14
Fieldbus module UG 6954 (PROFINET) .............................................................................................................................15
Fieldbus module UG 6955 (Ethernet IP) .............................................................................................................................16
Fieldbus module UG 6956 (EtherCAT) ................................................................................................................................17
Fieldbus module UG 6957 (USB) ........................................................................................................................................18
Fieldbus module UG 6958 (MODBUS TCP/IP) ...................................................................................................................19
Fieldbus module UG 6959 (MODBUS RTU) .......................................................................................................................20
Examples of Diagnostics .....................................................................................................................................................21
Example 1 ............................................................................................................................................................................21
Example 3 ............................................................................................................................................................................21
Example 2 ............................................................................................................................................................................21
Example 4 ............................................................................................................................................................................21
Software Bus Configurator ..................................................................................................................................................22
Graphical User Interface ......................................................................................................................................................23
BACKWARD COMPATIBILITY (VERSION FOR UG 6911.10 FW Version < 5.0)................................................................24
Process Image in backward compatibility (version for UG 6911.10 FW Version < 5.0) .......................................................24
Graphical User Interface, backward compatibility (version for UG 6911.10 FW Version < 5.0) ...........................................25
Process image configuration in backward compatibility ......................................................................................................26
Examples of SAFEMASTER PRO Designer configuration as presented by the bus configurator ......................................27
Examples of SAFEMASTER PRO Designer configuration as presented by the bus configurator ......................................28
Status of the inputs of the modules for speed control .........................................................................................................28
Technical Data .....................................................................................................................................................................29
Appendix ..............................................................................................................................................................................30
Accessories and spare parts ...............................................................................................................................................53
Liability .................................................................................................................................................................................54
Declaration of Conformity ....................................................................................................................................................55
Declaration of Conformity ....................................................................................................................................................56
Notes ...................................................................................................................................................................................57
Notes ...................................................................................................................................................................................58
Notes ...................................................................................................................................................................................59

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Содержание SAFEMASTER PRO UG 6951

Страница 1: ...SAFEMASTER PRO The configurable safety system versatile and etendable User Manual Fieldbus Modules Our experience Your satefy Translation of the original manual...

Страница 2: ...7 Fieldbus module UG 6957 USB 18 Fieldbus module UG 6958 MODBUS TCP IP 19 Fieldbus module UG 6959 MODBUS RTU 20 Examples of Diagnostics 21 Example 1 21 Example 3 21 Example 2 21 Example 4 21 Software...

Страница 3: ...e 4 in accordance with the applicable standards However the definitive SIL and PL of the application will depend on the number of safety components their parameters and the connections that are made a...

Страница 4: ...508 1 Functional safety of electrical electronic programmable electronic safety related systems Part 1 General requirements DIN EN 61508 2 Functional safety of electrical electronic programmable elect...

Страница 5: ...IN RAIL BUS proprietary bus physically arranged on the rear panel of each unit Furthermore 8 inputs and 16 outputs probe controllable by Fieldbus are available The SAFEMASTER PRO DESIGNER software is...

Страница 6: ...has a size of 4 bytes and allows to know the status of up to 32 outputs The priority order of the modules is as follows UG 6911 10 UG 6911 12 080 UG 6916 10 UG 6912 02 UG 6912 04 UG 6914 04 000 UG 691...

Страница 7: ...of at least IP54 Connect and disconnect the module only when it is not powered The supply voltage to the units must be 24VDC 20 PELV in compliance with the standard EN 60204 1 Chapter 6 4 Do not use t...

Страница 8: ...E Mechanical dimensions Description Electronic housing max 24 pole with locking latch mounting Enclosure material Polyamide Enclosure protection class IP 40 Terminal blocks protection class IP 20 Fast...

Страница 9: ...a problem on the I O the system exports 2 bytes to the fieldbus with The index of the I O in question The relative diagnostic code This field indicates the number used to identify the I O with a diag...

Страница 10: ...ircuit between photocells The test signal is present on two different photocells 18 Mat disconnected Wrong mat connection 19 Output inconsistent with feedback The test signal on the input is present o...

Страница 11: ...led on OSSD 5 OSSD power supply missing 6 Exceeded maximum time restart 7 Feedback K1 K2 external not concruous CAT2 Applicable to modules UG6914 04 000 and UG 6914 04 008 configured in CAT2 8 Waiting...

Страница 12: ...4 LEDs LED 1 LED 2 ON GREEN RUN GREEN IN FAIL RED EXT FAIL RED RED GREEN RED GREEN Internal fault microcontroller ON OFF Flashing 2 times OFF See tables of the induvidual modules Internal failure ON O...

Страница 13: ...ation GREEN Slow flashing PRE OPERATIONAL PRE OPERATIONAL state RED Flashing 1 times Warning level A bus error counter has reached the warning level GREEN Flashing 1 times STOPPED STOPPED state RED Fa...

Страница 14: ...ne Data exchange OFF UG 6952 not initialized State SETUP or NW_INIT GREEN Flashing Online CLEAR GREEN Initialized End of initialization NW_INIT RED Flashing 1 times Parameterization error see ref IEC...

Страница 15: ...tate GREEN Normal operation Modules off State NW_INIT GREEN Flashing Online Stop connection established STOP state GREEN Flashing 1 times Diagnostic event s Diagnostic event present GREEN Flashing 2 t...

Страница 16: ...ATE MEANING DESCRIPTION STATE MEANING DESCRIPTION OFF No power or no IP address OFF No power GREEN Online connected GREEN RUN state GREEN Flashing Online not connected GREEN Flashing 1 times Not confi...

Страница 17: ...no power OFF No error No error or no power GREEN OPERATIONAL OPERATIONAL state RED Flashing Configuration not valid Status change requested by master not possible GREEN Flashing PRE OPERATIONAL PRE O...

Страница 18: ...SAFEMASTER PRO Fieldbus module 18 0265998 16 05 19 de 101A UG 6957 USB 2 LEDs connect STATE MEANING DESCRIPTION GREEN USB connection Module connected on PC OFF No USB connection Module not connected F...

Страница 19: ...TE MEANING DESCRIPTION OFF No power or no IP address OFF No power GREEN Module is in Process Active or Idle state GREEN RUN state Normal operation GREEN Flashing Waiting for connections RED Fatal erro...

Страница 20: ...g or no power YELLOW Frame reception or transmission Data exchange GREEN Module initialized RED Fatal error One or more non recover able errors detected RED Fatal error One or more non recover able er...

Страница 21: ...test signal The I O index and Diagnostic code show the following values 1 20 OUT_TEST error to indicate the diagnostics on input 1 of module UG 6913 16 In this example the I O index corresponds to th...

Страница 22: ...951 to UG 6959 The software only allows the display of data that is transferred on the IN RAIL Bus Modul UG 6957 The software allows the bi directional data transfer In this case the operator can set...

Страница 23: ...is not active e g communication with SAFEMASTER PRO Designer Once the module is connected it is recognized and the operator can configure the parameters by selecting the different areas as shown above...

Страница 24: ...priority order of the modules is as follows UG 6911 10 UG 6916 10 UG 6913 16 UG 6913 08 UG 6913 12 UG 6917 The section dedicated to the safety outputs status has a size of 1 or 2 bytes and allows to k...

Страница 25: ...to use the software SAFEMASTER PRO by having an UG 6911 10 master module with firmware version lower than 5 0 The user can choose which subsection must be exported in the fieldbus Once the conficurati...

Страница 26: ...and the output process image can be configured using the Bus Configurator User Interface software With this software the user can choose which subsection must be exported in the fieldbus changing the...

Страница 27: ...Configurable safety system SAFEMASTER PRO Fieldbus module 27 0265998 16 05 19 de 101A Examples of SAFEMASTER PRO Designer configuration as presented by the bus configurator...

Страница 28: ...d for UG 6916 10 inputs The diagnostic is shown in the section reserved for input diagnostics with the index 2 and the relative diagnostic The probes on bit 6 and bit 8 are green and the relative bits...

Страница 29: ...lotted screw M3 Fixing torque 0 5 0 6 Nm Max connection length 100 m Operating temperature 10 55 C Storage temperature 20 85 C Relative air humidity 10 95 Altitude 2000 m Enclosure Electronic housing...

Страница 30: ...ut modules are connected to the configurable safety controller 2 Reserved Bytes are allocated as variables where necessary e g to maintain the inner sub index structure of the CANopen user defined obj...

Страница 31: ...ame Length Mapping Object RxPDO 1 RxPDO 1 4 Byte 1600h TxPDO 1 TxPDO 1 94 Byte 1A00h Process data mapping PDO RxPDO Mapped object Name Index Subindex Index Subindex 1600h 01h 2101h 01h Fieldbus input...

Страница 32: ...4h 2181h 02h Fieldbus input byte 1 feedback 1A00h 15h 2181h 03h Fieldbus input byte 2 feedback 1A00h 16h 2201h 04h Fieldbus input byte 3 feedback 1A00h 17h 2203h 01h Probe status byte 0 1A00h 18h 2203...

Страница 33: ...Array Subindex Type Name 00h UNSIGNED8 Number of Entries 01h UNSIGNED8 Module name 02h UNSIGNED8 CPU firmware version 03h UNSIGNED8 Error code 04h UNSIGNED32 Error address 05h UNSIGNED8 Extended code...

Страница 34: ...8 Diagnostic index 6 0Eh UNSIGNED8 Diagnostic code 6 0Fh UNSIGNED8 Diagnostic index 7 10h UNSIGNED8 Diagnostic code 7 11h UNSIGNED8 Diagnostic index 8 12h UNSIGNED8 Diagnostic code 8 13h UNSIGNED8 Dia...

Страница 35: ...8 Diagnostic index 6 0Eh UNSIGNED8 Diagnostic code 6 0Fh UNSIGNED8 Diagnostic index 7 10h UNSIGNED8 Diagnostic code 7 11h UNSIGNED8 Diagnostic index 8 12h UNSIGNED8 Diagnostic code 8 13h UNSIGNED8 Dia...

Страница 36: ...SIGNED8 Fieldbus input byte 0 feedback 02h UNSIGNED8 Fieldbus input byte 1 feedback 03h UNSIGNED8 Fieldbus input byte 2 feedback 04h UNSIGNED8 Fieldbus input byte 3 feedback Object Index 2201h Input s...

Страница 37: ...Entries 01h UNSIGNED8 OSSD status byte 0 02h UNSIGNED8 OSSD status byte 1 03h UNSIGNED8 OSSD status byte 2 04h UNSIGNED8 OSSD status byte 3 Object Index 2203h Probe status Object Type Array Subindex...

Страница 38: ...y default TxPDO 1 Status diagnostic feedback 8 Bytes 1800h 1A00h Part oft he standard communication set TxPDO 2 Inputs status 1 8 Bytes 1801h 1A01h Part oft he standard communication set TxPDO 3 Input...

Страница 39: ...A01h 05h 2201h 05h Input status byte 4 1A01h 06h 2201h 06h Input status byte 5 1A01h 07h 2201h 07h Input status byte 6 1A01h 08h 2201h 08h Input status byte 7 1A02h 01h 2201h 09h Input status byte 8 1...

Страница 40: ...UNSIGNED8 Reserved Object Index 2003h Errors data CPU 0 Object Type Array Subindex Type Name 00h UNSIGNED8 Number of Entries 01h UNSIGNED8 Module name 02h UNSIGNED8 Error code 03h UNSIGNED32 Error ad...

Страница 41: ...8 Diagnostic index 6 0Eh UNSIGNED8 Diagnostic code 6 0Fh UNSIGNED8 Diagnostic index 7 10h UNSIGNED8 Diagnostic code 7 11h UNSIGNED8 Diagnostic index 8 12h UNSIGNED8 Diagnostic code 8 13h UNSIGNED8 Dia...

Страница 42: ...8 Diagnostic index 6 0Eh UNSIGNED8 Diagnostic code 6 0Fh UNSIGNED8 Diagnostic index 7 10h UNSIGNED8 Diagnostic code 7 11h UNSIGNED8 Diagnostic index 8 12h UNSIGNED8 Diagnostic code 8 13h UNSIGNED8 Dia...

Страница 43: ...e Name 00h UNSIGNED8 Number of Entries 01h UNSIGNED8 Fieldbus input byte 0 02h UNSIGNED8 Fieldbus input byte 1 03h UNSIGNED8 Fieldbus input byte 2 04h UNSIGNED8 Fieldbus input byte 3 05h UNSIGNED8 Res...

Страница 44: ...1 0Dh UNSIGNED8 Input status byte 12 0Eh UNSIGNED8 Input status byte 13 0Fh UNSIGNED8 Input status byte 14 10h UNSIGNED8 Input status byte 15 Object Index 2202h OSSD status Object Type Array Subindex...

Страница 45: ...SINT Input status byte 5 8 USINT Input status byte 6 9 USINT Input status byte 7 10 USINT Input status byte 8 11 USINT Input status byte 9 12 USINT Input status byte 10 13 USINT Input status byte 11 1...

Страница 46: ...e used Name Class Instance Attribute Length byte Access type Fieldbus inputs A2h 101h 05h 4 Set Get System I O A2h 01h 05h 30 Get Analog data A2h 204h 05h 64 Get Errors data CPU 0 A2h 03h 05h 9 Get Er...

Страница 47: ...h High byte UINT8 Input status byte 9 106h Low byte UINT8 Input status byte 10 106h High byte UINT8 Input status byte 11 107h Low byte UINT8 Input status byte 12 107h High byte UINT8 Input status byte...

Страница 48: ...ic code 3 253h Low byte UINT8 Input diagnostic index 4 253h High byte UINT8 Input diagnostic code 4 254h High byte UINT8 Input diagnostic index 5 254h Low byte UINT8 Input diagnostic code 5 255h High...

Страница 49: ...7 267h High byte UINT8 Output diagnostic index 8 267h Low byte UINT8 Output diagnostic code 8 268h High byte UINT8 Output diagnostic index 9 268h Low byte UINT8 Output diagnostic code 9 269h High byte...

Страница 50: ...yte 3 6 Out UINT8 Input status byte 4 7 Out UINT8 Input status byte 5 8 Out UINT8 Input status byte 6 9 Out UINT8 Input status byte 7 10 Out UINT8 Input status byte 8 11 Out UINT8 Input status byte 9...

Страница 51: ...8 Input status byte 11 14 Out UINT8 Input status byte 12 15 Out UINT8 Input status byte 13 16 Out UINT8 Input status byte 14 17 Out UINT8 Input status byte 15 18 Out UINT8 Fieldbus input byte 0 feedba...

Страница 52: ...stem only the first 16 are available on the fieldbus Output diagnostics format Name Size Diagnostic index UINT8 Diagnostic code UINT8 A maximum of 16 OSSD diagnostics are transfered if more diagnostic...

Страница 53: ...signal 16 signal outputs 0068284 UG 6917 002 Speed monitoring module for 2 proximity switches 0066059 UG 6917 102 Speed monitoring module for 2 proximity switches 1 TTL encoder 0066060 UG 6917 112 Sp...

Страница 54: ...o comply with all or some of the aforesaid instructions DOLD takes no responsibility for the solutions created by customers concerning the circuits the electrical diagrams and the chosen configuration...

Страница 55: ...Configurable safety system SAFEMASTER PRO Fieldbus module 55 0265998 16 05 19 de 101A DECLARATION OF CONFORMITY...

Страница 56: ...Configurable safety system SAFEMASTER PRO Fieldbus module 56 0265998 16 05 19 de 101A DECLARATION OF CONFORMITY...

Страница 57: ...Configurable safety system SAFEMASTER PRO Fieldbus module 57 0265998 16 05 19 de 101A NOTES www dold com...

Страница 58: ...Configurable safety system SAFEMASTER PRO Fieldbus module 58 0265998 16 05 19 de 101A NOTES www dold com...

Страница 59: ...Configurable safety system SAFEMASTER PRO Fieldbus module 59 0265998 16 05 19 de 101A NOTES www dold com...

Страница 60: ...E DOLD S HNE KG Postfach 1251 D 78114 Furtwangen Phone 49 7723 6540 Fax 49 7723 654356 dold relays dold com www dold com User Manual Fieldbus Module 0265998 16 05 19 RV 101A...

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