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700493

7.3 Pursuit 1836D / 1844D OPC SYSTEM

The 1836D/1844D OPC System prevents the engine to start unless the steering control levers are in the Neutral position
and the PTO switch is in the OFF (Down) position. The cutting unit does not operate with the drive levers in the Neutral
position.

Do each of these tests to make sure the Interlock System operates correctly. If any of the tests fail, stop the test and have
the system inspected and repaired as shown below:

•  The engine does not start during test 1
•  The engine does start during tests 2 and 3
•  The engine continues to run during test 4

Refer to the chart below for each test and follow the check (

ü

) marks across the chart. Turn off the engine between each

test.

TEST 1: The test shows the normal engine start procedure. The operator is behind the mower, the steering control levers
are in the NEUTRAL position and the PTO switch is in the OFF (down) position. The engine will start.

TEST 2: The engine must not start if the PTO switch is in the ON position.

TEST 3: The engine must not start if the steering control lever is out of the NEUTRAL position. Repeat test for both the left
and right side steering control levers.

TEST 4: Start the engine with the normal procedure. Make sure the steering control levers are in the Neutral position.
Turn on the PTO switch. The cutting unit blades must not rotate.

Test

PTO Switch OFF

Steering Control

Levers in Neutral

Engine Starts

Yes

No

Yes

No

Yes

No

1

ü

ü

ü

2

ü

ü

ü

3

ü

ü

ü

4

ü

*

ü

*

WARNING

Do not operate the equipment with the OPC System disconnected or the system does not operate correctly.
Do not disconnect or prevent the operation of any switch.

OPERATION

7

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Содержание Pursuit 1832S

Страница 1: ... use warned of its dangers and must read the entire manual before attempting to set up operate adjust or service the machine Pursuit 1832S Single Drive 32 Cutting Unit Pursuit 1836S Single Drive 36 Cutting Unit Pursuit 1836D Dual Drive 36 Cutting Unit Pursuit 1844D Dual Drive 44 Cutting Unit Safety Operation Maintenance Manual 2016 PURSUIT WALK BEHIND ...

Страница 2: ... 1836S Driving 22 7 8 Pursuit 1836D 1844D Driving 23 7 9 Mowing 24 7 10 Mowing On Slopes 24 7 11 Towing The Mower 25 Maintenance and Lubrication Charts 8 1 Maintenance Chart 26 8 2 Lubrication Chart 27 8 3 Fluid Requirements 27 Maintenance 9 1 General Precautions 28 9 2 Engine 28 9 3 Engine Oil 29 9 4 Engine Air Filter 30 9 5 Fuel 30 9 6 Battery 31 9 7 Charge the battery 32 9 8 Engine Exhaust 32 9...

Страница 3: ... injury When you discard worn parts know the environmental result and use the systems available in the country where the mower is used When the mower is at its end of life there are guidelines in this manual for the removal of the mower from use Use only Dixie Chopper approved parts The instructions recorded here are the original instructions confirmed by Dixie Chopper INTRODUCTION2 2 INTRODUCTION...

Страница 4: ...otective Equipment PPE and take instruction from the technical manuals applicable to the mower Remove and keep correctly 1 Batteries 2 Fuel 3 Engine coolant 4 Oils Disassemble the structure of the mower and refer to the technical manuals Give attention to parts that have mechanical pressure or tension applied to the part in the mower including springs Separate items that continue to have service l...

Страница 5: ...d or the system does not operate correctly Do not disconnect or prevent the operation of any switch Never operate equipment that is not in correct order or without decals guards shields deflectors or other protective devices fastened Inspect the mower before you operate the mower Check the tire pressure and the engine oil level Fuel is flammable Use caution when you add the fuel to the mower Opera...

Страница 6: ...urrent regulations to be operated on the public roads Before you move across or operate on the paths or roads turn off the PTO switch and travel at decreased speed Look for traffic Stop the blades when the mower is on any surface that is not grass Do not release the cut grass in the direction of persons or allow persons near the mower while in operation Do not operate the mower with damaged guards...

Страница 7: ...parks or flames away from the battery Disconnect the battery charger from the power supply before you connect or disconnect the battery charger to the battery Wear protective clothing and use insulated tools when you service the battery Be careful and wear gloves when you check or service the cutting unit blades Replace any damaged blades do not try to correct a damaged blade Keep your hands and f...

Страница 8: ...orized Dixie Chopper Dealer Your Dealer knows the current methods to service this equipment SAFETY3 WARNING The OPC System on this mower prevents the operation of the mower unless a The PTO switch is in the OFF position and b The drive control levers are in the Neutral position The system will stop the engine if the operator leaves the operator position without a The drive control levers in of the...

Страница 9: ...ximum Speed 3650 100 rpm No Load Low Idle 1750 100 rpm No Load Rotation Clockwise viewed at flywheel Fuel System 2 Barrel Float Feed Carburetor Fuel 87 Octane Gasoline Maximum 10 Ethanol Injection System Magnetron Spark Plug Gap 0 030 Inch 0 76 mm Engine Oil API Class SF SG SH SJ or higher Oil Pan Capacity 2 quarts 1 89 l Starter 12 Volt Electric Start Alternator 12 Volt 16 Amp Dry Weight 84 lb 41...

Страница 10: ...heel Base 37 4 inch 31 75 inch 33 5 inch 35 75 inch F Front Wheel Track 21 6 inch 24 25 inch 28 75 inch G Rear Wheel Track 27 25 inch 27 75 inch 26 5 inch Weight of unit 339 lb 344 lb 409 lb 445 lb 1832S 1836S 1836D 1844D Rear Wheel Tire Size 16 x 6 5 8 16 x 7 5 8 Rear Wheel Type Turf Real Wheel Tire Pressure 8 10 psi Front Wheel Tire Size 9 x 3 5 4 Front Wheel Type Smooth Front Wheel Tire Pressur...

Страница 11: ...B SPECIFICATIONS 4 en 12 E D E D E D F WZT 1836D WZT 1836S C G A B G WZT 1844D C F A B F C G A B SPECIFICATIONS 4 en 12 E D E D E D F WZT 1836D WZT 1836S C G A B G WZT 1844D C F A B F C G A B SPECIFICATIONS 4 en 12 E D E D E D F WZT 1836D WZT 1836S C G A B G WZT 1844D C F A B F C G A B ...

Страница 12: ...g Performance Up to 3 1 acres hr 7 mph 4 4 CUTTING UNIT SPECIFICATION 1832S 1836S 1836D 1844D Blade Length 16 25 inch 13 75 inch 34 9 cm 15 125 inch 38 4 cm Number of blades 2 3 Height of cut adjustment Six 1 2 inch spacers placed above or below the front wheel mount and three position rear deck plate Blade Tip Speed 3600 rpm engine speed 327 feet second 315 feet second 310 feet second 4 5 BELT SP...

Страница 13: ...SO 5395 3 4 8 ACCESSORIES 4 8 1 STRIPING KIT Product number TBD 4 8 2 MULCHING KIT Kit Number TBD 4 8 3 ACCELERATOR BAGGER Kit Number TBD 4 9 SUPPORT LITERATURE Contact your Dixie Chopper Dealer for a complete listing of literature available for your mower Operator s Manual 700465 Mower Parts Manual 700484 Service Repair Manual TBD Temperature Viscosity Above 100 F 38 C SAE 30 or Synthetic SAE 5W ...

Страница 14: ...rsuit WZT Havoc Throttle Decal PN 800920 2 5 x 5 CHOKE LOW CUT HIGH CUT 800775 MEDIUM CUT 5 T EED CONTROL 800803 TES de white oval should be die cut out 800800 Neutral Release Pursuit PN 800800 NOTES 13 98 x 83 30229 30229 Notes 4 5 x 2 30229 800848 Notes 4 5 x 2 DO NOT OPERATE WITHOUT OPERATOR CONTROLLED DISCHARGE CHUTE OCDC DISCHARGE DEFLECTOR ENTIRE GRASS COLLECTION SYSTEM OR MULCHING KIT IN PL...

Страница 15: ...ntrols 6 1 MOWER CONTROLS_______________________________________________________ STOP STOP HR HR 6 3 6 3 6 2 6 2 6 4 6 4 6 5 6 5 6 6 WZT 1836D and WZT 1844D WZT 1836S 6 6 6 6 6 7 6 7 6 8 1 6 8 2 6 8 3 6 9 1 6 9 2 6 9 2 6 9 4 6 9 3 6 9 5 1836D 1844D 1832S 1836S ...

Страница 16: ...___________ The ignition switch has three positions OFF RUN and START N N 6 2 7 6 2 8 6 2 8 6 2 10 STOP OFF RUN START en 18 6 3 PTO SWITCH _____________________________________________________________ The PTO switch is a 2 position knob type switch to engage and to disengage the cutting unit The PTO switch must be in the OFF down position to start the engine Pull on the red knob to move the switch...

Страница 17: ... drive the mower in the forward direction The closer the lever is moved toward the handle the faster the mower will move When the lever is released the lever will return to the neutral position The forward control lever must be in the neutral position to start the mower 6 8 2 REVERSE CONTROL LEVER ________________________________________________ Press the reverse control lever to drive the mower i...

Страница 18: ...u operate on slopes WARNING To prevent injury or loss of control always adjust the mower speed to a comfortable walking speed Make sure of your footing keep a tight grip on the handles and walk Never run when you operate the mower 6 CONTROLS en 21 6 9 WZT 1836D 1844D CONTROLS ______________________________________________ 6 9 1 LIGHT SWITCH _________________________________________________________...

Страница 19: ...re in good condition Check the fuel supply and crankcase oil level When the engine is cold all fluids must be at the full level mark Check the engine oil cooler fins for dirt or grass Clean with compressed air as required before you operate the mower Check all tires for the correct pressure Test the OPC system CAUTION The inspection must be done each day when the engine is turned off and all fluid...

Страница 20: ...rator is behind the mower OPC lever is closed the forward and reverse levers are in the NEUTRAL position and the PTO switch is in the OFF down position The engine will start TEST 2 The engine must not start if the PTO switch is in the ON position TEST 3 The engine must not start if the forward or reverse lever s is out of the NEUTRAL position TEST 4 Start the engine with the normal procedure Turn ...

Страница 21: ...The test shows the normal engine start procedure The operator is behind the mower the steering control levers are in the NEUTRAL position and the PTO switch is in the OFF down position The engine will start TEST 2 The engine must not start if the PTO switch is in the ON position TEST 3 The engine must not start if the steering control lever is out of the NEUTRAL position Repeat test for both the l...

Страница 22: ...u operate near to gravel areas roads parking areas cart paths Stones released from the equipment can cause injuries to persons and cause damage to the equipment 9 When you are not mowing grass always turn off the PTO switch 10 Before you move across or operate on the paths or roads turn off the PTO switch lift the cutting unit and travel at decreased speed Look for traffic 11 When you hit an objec...

Страница 23: ...7 OPERATION en 27 7 5 STARTING THE ENGINE____________________________________________________ Start the engine with the operator behind the mower the PTO switch in the OFF position and the parking brake engaged Remove your hands from the drive control levers Set the throttle lever to half throttle Turn the ignition switch to the RUN position The hour meter will show the engine operation hours Turn...

Страница 24: ...the mower When you operate in the reverse direction look behind you to make sure you have a clear path Do not mow in reverse If the OPC lever is released with the cutting unit engaged and or the control levers out of the Neutral position the engine will stop Do not operate the equipment with the OPC System disconnected or the system does not operate correctly Slowly move the forward lever toward t...

Страница 25: ...9 7 8 WZT 1836D 1844D DRIVING _________________________________________________ Read and follow all safety instructions contained in this manual when you operate the mower When you operate in the reverse direction look behind you to make sure you have a clear path Do not mow in reverse Slowly and equally push both the right side and left side control levers toward the forward stop to drive the mow...

Страница 26: ...ground This procedure makes sure the mower does not turn upside down 5 Correct tire pressure is necessary for maximum traction Front 12 15 psi 0 83 1 03 BAR Rear 8 10 psi 0 55 0 69 BAR WARNING To make sure that the mower does not turn over the safest method to drive on a slope is to operate on a slop horizontally Travel at a slow speed and do not make turns that are not necessary Check for hazards...

Страница 27: ...Engage the parking brake If the trailer is moved on the highway inflate the tires to the maximum pressure recorded on the tire before you fasten the mower to the trailer Decrease the tire pressure after the mower is removed from the trailer Disengage the parking brake Before towing disengage the parking brake When the mower gets to the service area move the neutral release lever to the normal oper...

Страница 28: ...heck fuel lines and fittings Inspect parking brake and steering control lever linkage Inspect deck and drive belts Check for loose components Lubricate grease fittings See 9 5 See 8 2 Each Two weeks 100 Hours Check engine exhaust system Replace engine oil and filter See 9 8 See 9 3 Each month 250 Hours Check electrical wiring See 9 14 Each two months 400 Hours Replace fuel filter Yearly Replace ai...

Страница 29: ...WZT1836S Drive Axle 2 07 quarts 1 96 l SAE 20W 50 API Classification SL WZT 1836D WZT1844D Drive Axle 1 75 quarts 21 66 liter Each 2 Per Mower SAE 20W 50 API Classification SL Fuel 5 U S Gallons 18 9 l 87 Octane Gasoline Maximum 10 Ethanol 1 2 1 2 3 3 3 3 2 Fluid Requirements Quantity Type Engine Oil with Filter 2 quarts 1 89 l SAE 10W 30 API Classification SJ 1836S Drive Axle 2 07 quarts 1 96 l S...

Страница 30: ...ngine When you follow the engine manufacturer instructions you will make sure of the maximum service life of the engine The replacement engine manuals are available from the engine manufacturer The operation and maintenance during the first 5 hours of a new engine can make a difference to the performance and life of the engine During the first 5 hours of operation Jacobsen recommends the following...

Страница 31: ... the oil filter h Tighten the filter until the gasket contacts the oil filter adapter then tighten an additional 1 2 to 3 4 turn Only use your hand to tighten the filter i Replace the oil drain cap and fill the engine with the correct quantity and grade of oil through the filler j Start the engine and check around the oil filter gasket for leaks k Stop the engine and check the engine oil level CAU...

Страница 32: ...e to loosen debris If the filter is excessively dirty replace the element Do not use a damaged element and never use an ncorrect element Assemble the air filter element and press down until the filter snaps into place Make sure the element seat correctly Assemble the cover to the engine housing Fasten the cap with the two thumb screws 9 5 FUEL ______________________________________________________...

Страница 33: ... of the drained battery B Connect the positive battery terminal of the charged battery to positive battery terminal of the drained battery C Connect the negative battery terminal of the charged battery to frame of vehicle with the drained battery D When the cables are connected start the engine on the vehicle with the good battery then start the mower MAINTENANCE9 WARNING The battery contains corr...

Страница 34: ...d have the system repaired Torque all exhaust manifold hardware equally Tighten or replace the exhaust clamps MAINTENANCE9 WARNING Charge the battery in an area with good airflow The battery can release hydrogen gas that is explosive To prevent an explosion keep any device that can cause sparks or flames away from the battery When the battery charger is turned on to prevent injury stay away from t...

Страница 35: ...urface of wheel and hub Tighten all hardware with your fingers then torque hardware in a criss cross order When possible tighten nuts in the top position Check and torque hardware each day until torque is kept at 65 75 ft lbs MAINTENANCE9 WARNING Make sure the mower is parked on a solid and level surface Never work on a mower that is supported only by the jack Always use jack stands If only the fr...

Страница 36: ...loth to clean the engine MAINTENANCE 9 9 11 AIR COOLING SYSTEM _____________________________________________________ The engine on the mower is an air cooled engine Dirt and other objects can decrease the air flow and cause the engine to overheat cause bad performance and decreased engine life Use a brush or a dry cloth to clean the air intake area Keep throttle linkage springs and controls clean ...

Страница 37: ... the electrical system 9 MAINTENANCE en 43 9 13 SHARPENING BLADES ____________________________________________________ Put a wooden block between the blade and cutting unit housing to prevent the blade to rotate When you prepare or sharpen the blade do not follow the original grind pattern Grind new cutting edges at an angle If the maximum of one half inch 1 3 cm blade loss has occurred do not sha...

Страница 38: ...sh of the fiberglass parts wax with a good grade of one step cleaner wax Repair damaged metal surfaces and use Jacobsen touch up paint Apply wax to the equipment for maximum paint protection MAINTENANCE9 WARNING Never use your hands to clean cutting units Use a brush to remove grass clippings from the blades The blades are sharp and can cause injuries CAUTION To prevent fire clean grass clippings ...

Страница 39: ...tside surface of the engine Paint bare metal or apply a thin layer of rust preventative oil Add a fuel stabilizer to prevent the fuel to become stale See your fuel supplier for instructions Start the engine Operate the engine for two minutes to circulate the stabilizer throughout the fuel system Cutting Units Completely clean the cutting units Repair and paint any damaged or bare metal surfaces Lu...

Страница 40: ...ght F Keep the tires correctly inflated When you make the adjustments or repairs do not wear jewelry or loose fitting clothing Refer to the illustrations in the Parts Manual for the removal and assembly of parts When you discard hazardous materials batteries lubricants fuel anti freeze follow your local state or federal recommended procedures ADJUSTMENTS10 WARNING Before you clean adjust or repair...

Страница 41: ... 10 ADJUSTMENTS en 47 10 2 NEUTRAL ADJUSTMENT ___________________________________________________ The mower must not move with the drive control levers in the Neutral position and the parking brake disengaged WZT 1836S The neutral adjustment is done on the left side of the drive axle WZT1836D 1844D The neutral adjustment must be done separately for the left and right side axles The adjustment is d...

Страница 42: ... cm spacers onto the front wheel yoke C Slide the front wheel yoke into the pivot block Place the remaining 1 2 inch 1 3 cm spacers on front wheel yoke shaft above the pivot block D Assemble the retaining ring pins E Repeat for the other front wheel HOC Chart Height of Cut 1 2 inch 1 3 cm Spacers Below Pivot Block 1 2 inch 1 3 cm Spacers Above Pivot Block Deck Bracket Hardware Location Low Cut 0 6...

Страница 43: ...sition ADJUSTMENTS10 10 ADJUSTMENTS en 49 To change the deck bracket height of cut a Support the mower and remove the deck bracket hardware from both sides of the mower Loosen the slot hardware b Check the deck bracket mounting position For height of cut from 1 1 2 to 2 inches 3 8 to 5 1 cm install the deck bracket hardware in the top position For 2 1 2 to 3 1 2 inch 6 3 to 8 9 cm height of cut in...

Страница 44: ...m 42 56 9 55 74 6 59 80 0 78 105 10 24 in lb Nm 35 4 0 45 5 1 1 2 13 ft lb Nm 57 77 2 75 101 80 108 107 145 10 32 in lb Nm 40 4 5 50 5 7 1 2 20 ft lb Nm 64 86 7 85 115 90 122 120 162 12 24 in lb Nm 50 5 7 65 7 3 9 16 12 ft lb Nm 82 111 109 148 115 156 154 209 1 4 20 in lb Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 1...

Страница 45: ...filter dirty 2 Air cleaner dirty 3 Engine problem 1 Fill with fresh fuel Change fuel filter 2 Inspect and replace air filter 3 Consult engine manual Engine stops 1 Fuel tank empty 2 Interlocks not set before leaving operator s position 1 Fill with fresh fuel and bleed fuel lines 2 Engage parking brake and set power take off switch to OFF Engine overheating 1 Air intake restricted 1 Clean engine co...

Страница 46: ...result Another cause of Washboarding is differences in the type of turf Probable Cause Remedy The cut ground speed is higher than normal Reduce the cut ground speed Cut in the same direction Change the direction of cut more frequently Not enough engine speed engine speed is not set to specification Check adjust the engine speed Belt Slipping Check cutting unit belt adjustment 12Quality of Cut 12 1...

Страница 47: ...rf Change the direction of cut Grass is higher than the cutting unit capacity Cut the grass more frequently Cut ground speed is higher than the mower can cut Reduce the cut ground speed 12 QUALITY OF CUT en 53 12 3 STEP CUTTING ____________________________________ NOTE Arrow indicates direction of travel Step cutting occurs wh of a cutting unit than occur when one cutting unit The wear of mechanic...

Страница 48: ...which the mower can cut correctly Cut the grass more frequently Cut in the same direction Change the direction of cut more frequently The blade speed is too slow Operate the mower with the engine at full throttle Inspect the cutting unit belt 12 QUALITY OF CUT en 55 12 5 STRAGGLERS _______________________________ NOTE Arrow indicates direction of travel Stragglers ar or are cut inc Probable Cause ...

Страница 49: ...requently Mowing the grass while grass is wet Cut when grass is dry Grass collecting on mower or cutting unit frame Clean the cutting unit s grass deflector 12 QUALITY OF CUT en 57 12 7 WINDROWING ______________________________ NOTE Arrow indicates direction of travel Windrowing end of cu Windrowing Probable Cause The grass is higher than the level at which the mower can cut correctly Cut the gras...

Страница 50: ...48 700493 NOTES13 ...

Страница 51: ...49 700493 NOTES13 ...

Страница 52: ...21 www dixiechopper com 765 246 7737 Specifications and instructions subject to change without notice Dixie Chopper and Jacobsen Professional Lawn Care Inc are registered trademarks Any and all use and or reproductions are strictly prohibited REV A 08252015 ...

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