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11

Installation and Operating Manual 

IP277, Rev DA

Mobrey MCU200 Series

February 2020

This selects the relay change which is subject to the time delay selected on the top 

switches. When the No.5 green switch is set to the right, the delay occurs between the 
sensor changing state and the relay de-energising or becoming “not energised” (NE). 
This time delay is a minimum of 0.5 seconds, (achieved by switching the top BROWN 
switch to the right) and is used to prevent relay chatter at the changeover point. Longer 
time delays are selected on the top three slide switches as follows:

The relay change in the opposite direction is immediate (within 50 milliseconds).

c.

Switch number 4.

Only one of the GREEN or RED LEDs will be illuminated at any one time. These LEDs 

show the state of the MCU200 output relay.

The RED LED is labelled “ALARM” and the GREEN LED is labelled “NORMAL”. 

The Switch 4 slide switch (Number 4) determines which LED will be illuminated when 

the relay is energised (E). It is usual to have the GREEN/NORMAL condition occur with 
the relay energised, i.e. with switch number 4 to the right (E=GREEN).

Figure 6. Example time delays for state changes

A. 2 seconds.
B. 8 seconds.
C. 30 seconds.

4.

Applications

4.1

Gain adjustment

Correct adjustment of the gain is essential for proper operation of any ultrasonic sensor system. 
The HI/LO switch and potentiometer adjusts the gain of the amplifier feedback in the control 
unit, which produces oscillation of the sensor when the coupling between the ultrasonic crystals 
is sufficient. Therefore, the higher the gain setting, the lower the coupling needed to produce an 
oscillating sensor.

The MCU201 and MCU203 operate with many Mobrey gap sensors. Correct settings for a 
particular sensor and application should be found on-site by experiment, if possible. This 
approach takes account of particular site conditions like RF coupling between extension cables, 
which can affect the maximum allowed gain.

Other liquid characteristics, such as the presence of suspended solids or air bubbles, can mean 
that the control unit gain must be set as high as possible for reliable operation. This can 
overcome future solids build-up, but it should be at least one potentiometer division below the 
maximum allowed level to ensure temperature and component-ageing stability. With sludge 

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Содержание Mobrey 402SD

Страница 1: ...anual IP227 Rev DA Mobrey MCU200 Series February 2020 Mobrey Ultrasonic Liquid Level Detection Systems for Interface Applications User Manual Control unit types MCU201 and MCU203 Ultrasonic gap sensor...

Страница 2: ...ctions must have a current rating of 25 A AC supply Never operate the equipment from a line voltage or frequency in excess of that specified Otherwise the insulation of internal components may break d...

Страница 3: ...is connected to its supply the opening of covers or removal of parts could expose live conductors The equipment must be disconnected from all power and signal sources before it is opened for any adjus...

Страница 4: ...MCU200 controller B Mobrey 402SD sensor C Mobrey 442SD sensor 2 Sensor installation 2 1 Safety matters Review all the safety information at the front of this manual 2 2 How ultrasonic gap sensors wor...

Страница 5: ...ther side of the gap In this orientation the switching level is half way up the sensor face If the sensor is mounted from the side of the tank the switching level is normally on the centreline of the...

Страница 6: ...cable runs separated by 0 15 metres to minimise cross talk If several sensor cables are being run together then all the transmit cables those connected to E2 should be grouped together and all receive...

Страница 7: ...ified A suitable switch or circuit breaker must be included in the installation and this should be in close proximity to the equipment and marked as its disconnecting device A suitable fuse rated at 3...

Страница 8: ...be used in all applications DPCO Double Pole Change Over relay connections There are two sets of contacts If the relay is connected to hazardous live mains circuits External circuits e g signal circu...

Страница 9: ...de switch is labelled FREQ and is located between the sensor terminal block E 2 and the Aux Input terminals This switch selects the operating frequency of the MCU200 oscillator which is either 3 7 MHz...

Страница 10: ...tory position is to the right for all switches OSC sensor oscillating E relay energised NE de energised Note Slide switches are adjustable using a pencil Ex factory settings are with all switches to t...

Страница 11: ...tch number 4 to the right E GREEN Figure 6 Example time delays for state changes A 2 seconds B 8 seconds C 30 seconds 4 Applications 4 1 Gain adjustment Correct adjustment of the gain is essential for...

Страница 12: ...nsor is normally suspended in the settling tank Similarly the control unit can be used with a Mobrey sludge pipe and a pair of 488S sensors to control the end of a de sludge cycle when thin solids are...

Страница 13: ...ercentage Settled sludge discharge control Reduce the timedelaysetting tomakeadjustments easier See RelayoutputandLEDlogic selection on page 10 for details Set the operating frequency on the control u...

Страница 14: ...Viscous liquids emulsions and liquids containing solid particles have a greater ultrasonic attenuation than clear liquids This technique is used to detect which liquid is present at the sensor e g th...

Страница 15: ...t is split at the interface into reflected and a refracted beams so that it does not reach the receiver crystal If there is no interference in the gap but only one liquid the beam is received and the...

Страница 16: ...can be then checked by linking the two terminals both labelled as E on the sensor terminals This should stop the Fault LED illuminating If the sensor is giving incorrect indications check the gain se...

Страница 17: ...by linking the sensor terminals 1 and 2 with a wire to simulate an oscillating sensor 7 Specifications 7 1 MCU201 Power supply 110 120 10 220 240 10 50 60 Hz Installation categories II IEC60664 for 23...

Страница 18: ...ensors are supported A switch on the PCB selects the electronics to operate at 1 MHz or 3 7 MHz Cable check option is supported for some sensors External input Available for keeping the relay de energ...

Страница 19: ...19 Installation and Operating Manual IP277 Rev DA Mobrey MCU200 Series February 2020...

Страница 20: ...y Limted Riverside Business Park Dogflud Way Farnham Surrey GU9 7SS 44 0 1252 729140 44 0 1252 729168 mobrey delta mobrey com Terms and Conditions of Sale are available upon request All other marks ar...

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