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13

Installation and Operating Manual 

IP277, Rev DA

Mobrey MCU200 Series

February 2020

Figure 8. Sludge discharge control

A. Mobrey pipe section
B. MCU200 Series control unit
C. Sludge

This maintains the hydraulic pressure on the sludge to prevent release of dissolved gases. Any 
such air entrained will give a false “thick sludge” indication.

The application of 

Figure 8

 shows a control valve opening on a timed basis to discharge the 

sludge. After sludge is flowing along the line, the control valve can be closed by the MCU200 
when sludge with a low density is detected.

The gain potentiometer on the control unit allows the percentage of solids to be adjusted to a 
level that trips the output relay. A clockwise rotation of the gain increases the percentage.

Settled sludge discharge control

Reduce the time delay setting to make adjustments easier. See 

“Relay output and LED logic 

selection” on page 10

 for details.

Set the operating frequency on the control unit to 1 MHz if the sensor is to operate at this 

frequency. See 

“Frequency selection” on page 9

 for details.

With a sensor or pipe in relatively clean water (supernatant), set the gain switch to the 

“LO” position and reduce the potentiometer gain until the LED changes. 
See 

“Gain switch (and potentiometer)” on page 9

 for details.

Note this point on the potentiometer as the switching point for 0% suspended solids.

For a 1 MHz sensor on a 150 mm or 200 mm ID pipeline or sensor gap, working on primary 

sewage sludge, each division increase on the potentiometer above the 0% switching point 
represents approximately 1% suspended solids.

– Increase the potentiometer gain to the desired level, remembering a 2-division overlap 

between “LO” and “HI” gain ranges.

A

B

B

C

Содержание Mobrey 402SD

Страница 1: ...anual IP227 Rev DA Mobrey MCU200 Series February 2020 Mobrey Ultrasonic Liquid Level Detection Systems for Interface Applications User Manual Control unit types MCU201 and MCU203 Ultrasonic gap sensor...

Страница 2: ...ctions must have a current rating of 25 A AC supply Never operate the equipment from a line voltage or frequency in excess of that specified Otherwise the insulation of internal components may break d...

Страница 3: ...is connected to its supply the opening of covers or removal of parts could expose live conductors The equipment must be disconnected from all power and signal sources before it is opened for any adjus...

Страница 4: ...MCU200 controller B Mobrey 402SD sensor C Mobrey 442SD sensor 2 Sensor installation 2 1 Safety matters Review all the safety information at the front of this manual 2 2 How ultrasonic gap sensors wor...

Страница 5: ...ther side of the gap In this orientation the switching level is half way up the sensor face If the sensor is mounted from the side of the tank the switching level is normally on the centreline of the...

Страница 6: ...cable runs separated by 0 15 metres to minimise cross talk If several sensor cables are being run together then all the transmit cables those connected to E2 should be grouped together and all receive...

Страница 7: ...ified A suitable switch or circuit breaker must be included in the installation and this should be in close proximity to the equipment and marked as its disconnecting device A suitable fuse rated at 3...

Страница 8: ...be used in all applications DPCO Double Pole Change Over relay connections There are two sets of contacts If the relay is connected to hazardous live mains circuits External circuits e g signal circu...

Страница 9: ...de switch is labelled FREQ and is located between the sensor terminal block E 2 and the Aux Input terminals This switch selects the operating frequency of the MCU200 oscillator which is either 3 7 MHz...

Страница 10: ...tory position is to the right for all switches OSC sensor oscillating E relay energised NE de energised Note Slide switches are adjustable using a pencil Ex factory settings are with all switches to t...

Страница 11: ...tch number 4 to the right E GREEN Figure 6 Example time delays for state changes A 2 seconds B 8 seconds C 30 seconds 4 Applications 4 1 Gain adjustment Correct adjustment of the gain is essential for...

Страница 12: ...nsor is normally suspended in the settling tank Similarly the control unit can be used with a Mobrey sludge pipe and a pair of 488S sensors to control the end of a de sludge cycle when thin solids are...

Страница 13: ...ercentage Settled sludge discharge control Reduce the timedelaysetting tomakeadjustments easier See RelayoutputandLEDlogic selection on page 10 for details Set the operating frequency on the control u...

Страница 14: ...Viscous liquids emulsions and liquids containing solid particles have a greater ultrasonic attenuation than clear liquids This technique is used to detect which liquid is present at the sensor e g th...

Страница 15: ...t is split at the interface into reflected and a refracted beams so that it does not reach the receiver crystal If there is no interference in the gap but only one liquid the beam is received and the...

Страница 16: ...can be then checked by linking the two terminals both labelled as E on the sensor terminals This should stop the Fault LED illuminating If the sensor is giving incorrect indications check the gain se...

Страница 17: ...by linking the sensor terminals 1 and 2 with a wire to simulate an oscillating sensor 7 Specifications 7 1 MCU201 Power supply 110 120 10 220 240 10 50 60 Hz Installation categories II IEC60664 for 23...

Страница 18: ...ensors are supported A switch on the PCB selects the electronics to operate at 1 MHz or 3 7 MHz Cable check option is supported for some sensors External input Available for keeping the relay de energ...

Страница 19: ...19 Installation and Operating Manual IP277 Rev DA Mobrey MCU200 Series February 2020...

Страница 20: ...y Limted Riverside Business Park Dogflud Way Farnham Surrey GU9 7SS 44 0 1252 729140 44 0 1252 729168 mobrey delta mobrey com Terms and Conditions of Sale are available upon request All other marks ar...

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