Dellmeco DME 15 R Series Скачать руководство пользователя страница 23

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23I DELLMECO I EODD DIAPHRAGM PUMPS

DME Hygienic Series Pumps

– list of spare parts

Item

Q-ty

Part name

Material

DME 25

DME 40

DME 50

DME 65

DME 80

Pump housing

AISI 316L

4 25 01E 53

4 40 01E 53

4 50 01E 53

4 65 01E 53

4 80 01E 53

Central housing (with Recoil inserts)

Alu + AISI 304

1 15 11E 00

1 25 11E 00

1 40 11E 00

1 50 11E00

1 80 11E 00

3a.

Suction port, DIN

AISI 316L

4 25 30E 53

4 40 30E 53

4 50 30E 53

4 65 30E 53

4 80 30E 53

Suction port, SMS

AISI 316L

4 25 31E 53

4 40 31E 53

4 50 31E 53

4 65 31E 53

4 80 31E 53

Suction port, Tri-Clamp

AISI 316L

4 25 32E 53

4 40 32E 53

4 50 32E 53

4 65 32E 53

4 80 32E 53

3b.

Discharge port, DIN

AISI 316L

4 25 33E 53

4 40 33E 53

4 50 33E 53

4 65 33E 53

4 80 33E 53

Discharge port, SMS

AISI 316L

4 25 34E 53

4 40 34E 53

4 50 34E 53

4 65 34E 53

4 80 33E 53

Discharge port, Tri-Clamp

AISI 316L

4 25 35E 53

4 40 35E 53

4 50 35E 53

4 65 35E 53

4 80 35E 53

Diaphragm

TFM/PTFE

1 15 50 05

1 25 50 05

1 40 50 05

1 50 50 05

1 80 50 05

EPDM

1 15 50 08

1 25 50 08

1 40 50 08

1 50 50 08

1 80 50 08

NBR

1 15 50 10

1 25 50 10

1 40 50 10

1 50 50 10

1 80 50 10

TFM/PTFE/PFA

1 15 50 00

1 25 50 00

1 40 50 00

Ball valves

PTFE

1 15 60 23

1 25 60 23

1 40 60 23

1 50 60 23

4 80 60 23

EPDM

1 15 60 08

1 25 60 08

1 40 60 08

1 50 60 08

4 80 60 08

NBR

1 15 60 10

1 25 60 10

1 40 60 10

1 50 60 10

4 80 60 10

AISI 316

1 15 60 52

1 25 60 52

1 40 60 52

1 50 60 52

Polyurethane

1 15 60 07

1 25 60 07

1 40 60 07

1 50 60 07

4/8*

Clamp

AISI 304

4 25 36 50

4 40 36 50

4 50 36 50

4 65 36 50

4 80 36 50*

4/8**

Clamp sealing

PTFE

4 25 70 23

4 40 70 23

4 50 70 23

4 65 70 23

4 80 70 23**

EPDM

4 25 70 08

4 40 70 08

4 50 70 08

4 65 70 08

4 80 70 08**

NBR

4 25 70 10

4 40 70 10

4 50 70 10

4 65 70 10

4 80 70 10**

FKM

4 25 70 09

4 40 70 09

4 50 70 09

4 65 70 09

4 80 70 09**

Silicone

4 25 70 11

4 40 70 11

4 50 70 11

4 65 70 11

4 80 70 11**

Diaphragm support disc

Aluminium

9 15 253 60

9 25 253 60

9 40 253 60

9 50 253 60

9 80 253 60

Housing bolts, set

(1)

AISI 304

4 25 42E 50

4 40 42E 50

4 50 42E 50

4 65 42E 50

4 80 42E 50

13.

Piston housing

Carbon steel

9 15 021 54

9 25 021 54

9 40 021 54

9 50 021 54

9 80 021 54

14.

Diaphragm shaft

Alloy steel

1 15 40E 58

1 25 40E 58

1 40 40E 58

1 50 40E 58

1 80 40E 58

15.

Diaphragm chamber, left

9 15 802 39

(2)

9 25 802 39

(2)

9 40 802 39

9 50 802 39

9 80 802 39

Aluminium

9 15 802 60

(2)

9 25 802 60

(2)

9 40 802 60

9 50 802 60

9 80 802 60

16.

Diaphragm chamber seal

PTFE-PPS

1 15 85 18

1 25 85 18

1 40 85 18

1 50 85 18

1 80 85 18

17.

Diaphragm chamber, right

9 15 902 39

(2)

9 25 902 39

(2)

9 40 902 39

9 50 902 39

9 80 902 39

Aluminium

9 15 902 60

(2)

9 25 902 60

(2)

9 40 902 60

9 50 902 60

9 80 902 60

18.

Piston

Carbon steel

9 15 022 54

9 25 022 54

9 40 022 54

9 50 022 54

9 80 022 54

19.

Central housing cover

Aluminium

9 15 911 60

9 25 911 60

9 40 911 60

9 50 911 60

9 80 911 60

20.

Central housing cover seal

PTFE

9 15 370 23

9 25 370 23

9 40 370 23

9 50 370 23

9 80 370 23

21.

Diaphragm chamber mounting bolt

AISI 304

9 15 43E 50

9 25 43E 50

9 40 43E 50

9 50 43E 50

9 80 43E 50

22.

Valve ball seat

AISI 316L

4 80 54 53

23.

Chamber locating pin

AISI 304

9 15 163 50

9 25 163 50

9 40 163 50

9 80 163 50

26.

Ball valve stopper

AISI 316L

4 80 39 53

29.

Pump drive stand

Structural steel

9 25 804 47

9 40 804 47

9 50 804 47

9 65 804 47

9 80 804 47

30.

4/8***

O-ring, diaphragm chamber seal

NBR

1 15 85 10

1 25 85 10***

1 40 85 10

1 50 85 10

1 80 85 10

31.

Oil level indicator with seal, set

Diverse

9 15 366 00

9 40 366 00

32.

Central housing cover bolt, set

AISI 304

9 15 44E50

9 25 44E50

9 40 44E50

9 50 44E50

9 80 44E50

33.

Oil drain plug with seal, set

PE c./NBR

9 15 466 00

34.

Pump drive (motor with gearbox)

diverse

9 15 920 00

9 25 920 00

9 40 920 00

9 50 920 00

9 80 920 00

35.

Flexible coupling element

diverse

9 15 105 00

9 25 105 00

9 40 105 00

9 50 105 00

9 80 105 00

36.

Jaw coupling, complete set

diverse

9 15 205 00

9 25 205 00

9 40 205 00

9 50 205 00

9 80 205 00

37.

Coupling cover, complete

diverse

9 15 268 00

9 25 268 00

9 40 268 00

9 50 268 00

9 80 268 00

38.

Mounting bolt (to c. housing), set

(3)

AISI 304

9 15 144 50

9 25 144 50

9 40 144 50

9 50 144 50

9 80 144 50

39.

Mounting bolt (to monoblock), set

(4)

AISI 304

9 15 244 50

9 25 244 50

9 40 244 50

9 50 244 50

9 80 244 50

40.

DELLMECO label

Diverse

1 15 094 00

1 25 094 00

1 40 094 00

1 50 094 00

1 80 094 00

41.

Piston sleeve

Bronze

9 15 122 86

9 25 122 86

9 40 122 86

9 50 122 86

9 80 122 86

42.

Piston mandrel

Carbon steel

9 15 222 54

9 25 222 54

9 40 222 54

9 50 222 54

9 80 222 54

43.

Piston mandrel circlip

Diverse

9 15 129 00

9 25 129 00

9 40 129 00

9 50 129 00

9 80 129 00

44.

Piston bearing

Diverse

9 15 76 00

9 25 76 00

9 40 76 00

9 50 76 00

9 80 76 00

45.

Piston bearing circlip

Diverse

9 15 429 00

9 25 429 00

46.

Eccentric shaft

Carbon steel

1 15 13E 54

1 25 13E 54

1 40 13E 54

1 50 13E 54

1 80 13E 54

47.

Eccentric shaft bearing

Diverse

9 15 176 00

9 25 176 00

9 40 176 00

9 50 176 00

9 80 176 00

48.

Parallel key

Diverse

9 15 39E 00

9 25 39E 00

9 40 39E 00

9 50 39E 00

9 80 39E 00

49.

Shaft bearing circlip, internal

Diverse

9 15 329 00

9 25 329 00

9 40 329 00

9 50 329 00

9 80 329 00

50.

Shaft bearing circlip, external

Diverse

9 15 429 00

9 25 429 00

9 40 429 00

9 50 429 00

9 80 429 00

51.

Main drive shaft seal

Diverse

9 15 273 00

9 25 273 00

9 40 273 00

9 50 273 00

9 80 273 00

52.

Diaphragm shaft hub seal, set

Diverse

9 15 373 00

9 25 373 00

9 40 373 00

9 50 373 00

9 80 373 00

53.

Central housing sleeve gasket

PTFE/PPS

1 15 88E 18

1 25 88E 18

1 40 88E 18

1 50 88E 18

1 80 88E 18

54.

Central housing sleeve

Bronze

1 15 12E 86

1 25 12E 86

1 40 12E 86

1 50 12E 86

1 80 12E 86

55.

Central housing hub seal, set

Diverse

9 15 473 00

9 25 473 00

9 40 473 00

9 50 473 00

9 80 473 00

56.

Rotary male, elbow

Diverse

1 15 67 00

1 40 67 00

57.

Air hose/Air tube

(5)

Diverse/Aluminium

(5)

1 15 267 00

1 25 267 00

1 40 267 00

1 50 267 60

(5)

1 80 267 60

(5)

Содержание DME 15 R Series

Страница 1: ...R Z DME 20 A B C S DME 25 A B C H R S Z DME 40 A B C H R S Z DME 50 A B C H R S Z DME 80 A B H R S also for DME Pumps with ATEX Certificate INSTRUCTION MANUAL Electro Mechanical Operated Double Diaph...

Страница 2: ...ISO 12100 1 2003 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology EN ISO 12100 2 2003 Safety of machinery Basic concepts general principles for de...

Страница 3: ...______________________________________________________________________31 7 2 Shutdown ____________________________________________________________________________________31 8 Method of cleaning ______...

Страница 4: ...ampener exploded view____________________________________________52 14 3 PDEM Aluminium Series Pulsation Dampener exploded view________________________________________55 14 4 PDEM Industrial AISI 316...

Страница 5: ...fe proper and efficient operation of this product In the sections below you will find a description of the duties of the DME Pump operator For safety and legal reasons they must be unconditionally ful...

Страница 6: ...mission from DELLMECO Company Before using this product WARNING DO NOT operate the pump if Pump is not installed correctly Any guards are missing or incorrectly installed The suction and or discharge...

Страница 7: ...ump itself may expand because of freezing or heat which may cause damage to the pump or and piping and lead to leakage of the fluid Before using this pump get fully familiar with the precautions regar...

Страница 8: ...of an experienced person The works on mechanical and electrical units may only professional personnel trained for these purposes Personnel duties Before operating the DME Pump get familiar with the O...

Страница 9: ...ise there s a risk of hearing damage through DME Diaphragm Pump s operation noise Immediately bring the DME Diaphragm Pump to a standstill if you have noticed unusual changes in operating behavior whi...

Страница 10: ...10 I DELLMECO I EODD DIAPHRAGM PUMPS 5 Names of parts and materials 5 1 DME 15 25 R Z Plastic Series Diaphragm Pump exploded view...

Страница 11: ...11I DELLMECO I EODD DIAPHRAGM PUMPS 5 2 DME 40 50 R Z and DME 80 R Plastic Series Diaphragm Pump exploded view...

Страница 12: ...8 1 50 85 18 1 80 85 18 17 1 Diaphragm chamber right PA 9 15 902 39 3 9 25 902 39 3 9 40 902 39 9 50 902 39 9 80 902 39 Aluminium for ATEX 9 15 902 60 3 9 25 902 60 3 9 40 902 60 9 50 902 60 9 80 902...

Страница 13: ...0 329 00 9 80 329 00 50 1 Shaft bearing circlip external Diverse 9 15 429 00 9 25 429 00 9 40 429 00 9 50 429 00 9 80 429 00 51 1 Main drive shaft seal Diverse 9 15 273 00 9 25 273 00 9 40 273 00 9 50...

Страница 14: ...14 I DELLMECO I EODD DIAPHRAGM PUMPS 5 3 DME 20 25 40 A C S Metal Series Diaphragm Pump exploded view...

Страница 15: ...15I DELLMECO I EODD DIAPHRAGM PUMPS 5 4 DME 50 A C S Metal Series Diaphragm Pump exploded view...

Страница 16: ...16 I DELLMECO I EODD DIAPHRAGM PUMPS 5 5 DME 80 A B Metal Series Diaphragm Pump exploded view...

Страница 17: ...17I DELLMECO I EODD DIAPHRAGM PUMPS 5 6 DME 80 S Metal Series Diaphragm Pump exploded view...

Страница 18: ...25 902 60 4 9 40 902 60 9 50 902 60 9 80 902 60 9 80 902 60 18 1 Piston Carbon steel 9 15 022 54 9 25 022 54 9 40 022 54 9 50 022 54 9 80 022 54 9 80 022 54 19 1 Central housing cover Aluminium 9 15 9...

Страница 19: ...00 9 80 473 00 9 80 473 00 56 2 Rotary male elbow Diverse 1 15 67 00 1 15 67 00 1 40 67 00 57 1 Air hose Air tube 7 Diverse Aluminium 7 1 15 267 00 1 25 267 00 1 40 267 00 1 50 267 60 7 1 80 267 60 7...

Страница 20: ...20 I DELLMECO I EODD DIAPHRAGM PUMPS 5 7 DME 25 40 50 H Hygienic Series Diaphragm Pump exploded view...

Страница 21: ...21I DELLMECO I EODD DIAPHRAGM PUMPS 5 8 DME 65 H Hygienic Series Diaphragm Pump exploded view...

Страница 22: ...22 I DELLMECO I EODD DIAPHRAGM PUMPS 5 9 DME 80 H Hygienic Series Diaphragm Pump exploded view...

Страница 23: ...70 23 9 50 370 23 9 80 370 23 21 8 Diaphragm chamber mounting bolt AISI 304 9 15 43E 50 9 25 43E 50 9 40 43E 50 9 50 43E 50 9 80 43E 50 22 4 Valve ball seat AISI 316L 4 80 54 53 23 4 Chamber locating...

Страница 24: ...8 59a 1 Oil refill vent plug Diverse 9 15 66E 00 9 15 66E 00 59b 1 Oil refill vent plug Diverse 9 40 66E 00 9 40 66E 00 9 40 66E 00 60 1 Oil refill plug adapter PE c 9 15 97E 21 9 15 97E 21 61 1 Adapt...

Страница 25: ...s provided the fastening must be stress free and must be made at the pump or engine support only In that case use the cushions on the pump base The tied down bolts should be tightened from time to tim...

Страница 26: ...losed only after the DME pump is completely stopped Before start up of the DME Pump make sure that the suction valve is completely opened DO NOT close and or throttle the valve while the pump is worki...

Страница 27: ...the event that a cut off device is located in the discharge line or there is a possibility that a discharge line is added a safety device must be provided e g a pressure switch with differential press...

Страница 28: ...0 C 22 8 DME 80 A 25 10 AISI 316 DME 20 S 8 7 DME 25 S 13 7 DME 40 S 17 8 DME 50 S 22 8 DME 80 S 40 Hygienic AISI 316L DME 25 H 10 DME 40 H 14 DME 50 H 17 DME 65 H 22 DME 80 H 40 Loctite 243 threadloc...

Страница 29: ...low chart Oil level in the crankshaft mechanism cannot exceed the red dot located in the centre of the transparent oil indicator plug Pump model Crankshaft oil type Estimated oil amount ml DME 15 Plas...

Страница 30: ...Use a hose of a diameter the same as or larger than the pump s ports If the diameter of a hose is smaller it will affect the pump s performance or cause its malfunction This product has been inspecte...

Страница 31: ...arity shut down the pump immediately The pump can be shut down with the medium inside However DO NOT leave the pump in this condition for many hours without supervision there is a risk of a leak from...

Страница 32: ...ing check procedures every day In case there appears any irregularity do NOT start running the pump until the cause of the irregularity has been determined and corrective measures have been taken a Ma...

Страница 33: ...n line Permissible suction capacity is exceeded Increase fluid level or lower the pump The pump is clogged with sludge Disassemble the casing check and clean The fluid level on the suction side enable...

Страница 34: ...eeded Increase fluid level or lower the pump Too high revolution Decrease revolution down to allowable value Bearings damaged in the diaphragm drive Bearings need to be replaced send pump for repair 1...

Страница 35: ...cing copy the Trouble Reporting Sheet fill it out giving the details of the problem and conditions of operation and send it by e mail to your dealer or our office 1 Get an acceptance from your dealer...

Страница 36: ...uency of operation Continuous Intermittent ___________Hours day week month Name of Dealer __________________________________________ Type of fluid pumped __________________________________________ Spe...

Страница 37: ...to prevent any damages caused by accidental liquid leaks Be sure to maintain the transport safety by preventing any liquid leaks from the pump Due to constant improvement or modification of our produc...

Страница 38: ...der valves PE PTFE O rings EPDM FEP FKM NBR PTFE c EPDM PTFE c FKM DELLMECO DME Plastic Pump Diaphragm material Upper plug sealing material Lower plug sealing material In outlet sealing material stand...

Страница 39: ...39I DELLMECO I EODD DIAPHRAGM PUMPS DME Plastic Series Flow Characteristics...

Страница 40: ...DELLMECO I EODD DIAPHRAGM PUMPS 12 3 Appearance and dimensions DME Metal series Aluminium Cast iron AISI 316 DME 20 A B C S to DME 80 A B main dimensions DME 80 A B main dimensions DME 80 S main dimen...

Страница 41: ...Size Metal 20 25 40 50 80 A B 80 C 80 S Maximum capacity l min at 50 Hz 44 65 183 400 790 790 Maximum entry frequency Hz 140 e g max 70 Hz at 50 Hz power line frequency Electric motor power kW 0 75 1...

Страница 42: ...CT_ TFM PTFE EPDM KLINGERSIL FEP FKM KLINGERSIL FKM KLINGERSIL DME 25 ST_ TFM PTFE FEP FKM KLINGERSIL FKM KLINGERSIL DME 40 AE_ DME 40 BE_ DME 40 CE_ EPDM EPDM KLINGERSIL N A DME 40 SE_ EPDM EPDM KLI...

Страница 43: ...43I DELLMECO I EODD DIAPHRAGM PUMPS DME Metal Series Flow Characteristics...

Страница 44: ...ic 25 40 50 65 80 Maximum capacity l min at 50 Hz 44 65 183 400 790 Maximum entry frequency Hz 140 e g max 70 Hz at 50 Hz power line frequency Electric motor power kW 0 75 1 5 2 2 5 5 9 2 Nominal port...

Страница 45: ...45I DELLMECO I EODD DIAPHRAGM PUMPS DME Hygienic Series Flow Characteristics...

Страница 46: ...PN10 DIN 2576 PE conductive FE7 1 Flange connections PN10 DIN 2576 PTFE conductive FEM7 Flange connections PN10 DIN 2576 metal FE8 Flange connections ANSI 150 RF SO PE conductive FE8 1 Flange connecti...

Страница 47: ...ilable in plastic DPAR PE conductive pumps version DPAZ PTFE conductive pumps version and metal DPAS Metal pumps version design 13 4 Pressure Gauge Option code PG Pressure gauge indicator is a simple...

Страница 48: ...tem is available in two variations 1 DM1 diaphragm sensor NAMUR also available for explosion proof area ATEX 2 DM2 diaphragm monitoring system complete with sensor and controller 13 9 Stroke Counting...

Страница 49: ...the drive unit is assembled by the customer in compliance with all explosion proof requirements 13 14 ATEX Certificate Option code ATEX Plastic DME Pumps manufactured in conductive PE and conductive...

Страница 50: ...housing A Aluminium H AISI 316L R PE conductive S AISI 316 Z PTFE conductive Size nominal connection size Plastic Series 15 G 25 G 1 40 G 1 50 G 2 80 G 3 Metal Series 20 G 25 G 1 40 G 1 50 G 2 80 G 3...

Страница 51: ...ke kidneys with locking ring pliers and insert them into the grooves Next completely press the rings into the grooves using some round tool CAUTION Before putting the pulsation dampener into operation...

Страница 52: ...52 I DELLMECO I EODD DIAPHRAGM PUMPS 14 2 PDEM Plastic Series Pulsation Dampener exploded view 87 4 88 89 90 91 92 93 93 94 95 96 96...

Страница 53: ...on ring PPS PTFE PE 1 08 90 18 1 15 85 22 1 25 85 22 1 40 85 22 1 80 85 22 89 3 O ring NBR 1 08 82 10 1 15 85 10 1 25 85 10 1 40 85 10 1 80 85 10 90 1 Actuator shaft PET AISI 304 8 08 40 30 8 25 40 30...

Страница 54: ...40 R PDEM 40 Z PDEM 50 R PDEM 50 Z PDEM 80 R A 98 138 170 216 287 B 110 156 204 273 365 C BSPP BSPP 1 BSPP 1 BSPP 2 BSPP 3 D 13 18 17 30 36 E R R R R R F 4 6 6 8 8 Head material PE conductive Housing...

Страница 55: ...55I DELLMECO I EODD DIAPHRAGM PUMPS 14 3 PDEM Aluminium Series Pulsation Dampener exploded view 87 4 88 89 90 91 92 93 93 94 95 96 96...

Страница 56: ...1 25 85 22 1 40 85 22 1 80 85 22 89 3 O ring NBR 1 08 82 10 1 15 85 10 1 25 85 10 1 40 85 10 1 80 85 10 90 1 Actuator shaft PET AISI 304 8 08 40 30 8 25 40 30 8 40 40 50 8 50 40 50 8 80 40 50 91 1 Dam...

Страница 57: ...A A 98 138 170 216 287 B 110 156 204 273 365 C BSPP BSPP 1 BSPP 1 BSPP 2 BSPP 3 D 13 18 17 30 36 E R R R R R F 4 6 6 8 8 Head material PE conductive Housing material in contact with medium Aluminium...

Страница 58: ...58 I DELLMECO I EODD DIAPHRAGM PUMPS 14 4 PDEM Industrial AISI 316 Series Pulsation Dampener exploded view 87 4 88 89 90 91 92 93 97 94 95 96...

Страница 59: ...85 10 1 40 85 10 1 80 85 10 90 1 Actuator shaft PET AISI 304 8 25 40 30 8 25 40 30 8 40 40 50 8 50 40 50 8 80 40 50 91 1 Dampener head PE conductive 8 25 203 21 8 25 203 21 8 40 203 21 8 50 203 21 8 8...

Страница 60: ...PDEM 50 S PDEM 80 S A 141 141 171 230 280 B 156 156 204 273 365 C BSPP BSPP 1 BSPP 1 BSPP 2 BSPP 3 D 18 18 20 32 36 E R R R R R F 6 6 6 8 8 Head material PE conductive Housing material in contact with...

Страница 61: ...61I DELLMECO I EODD DIAPHRAGM PUMPS 14 5 PDEM Hygienic AISI 316L Series Pulsation Dampener exploded view 87 4 88 89 90 91 92 93 97 94 96...

Страница 62: ...1 15 85 10 1 25 85 10 1 40 85 10 1 80 85 10 90 1 Actuator shaft PET AISI 304 8 25 40 30 8 25 40 30 8 40 40 50 8 50 40 50 8 80 40 50 91 1 Dampener head PE conductive 8 25 203 21 8 25 203 21 8 40 203 2...

Страница 63: ...5 x Rd 78 x Rd 95 x Rd 110 x Tri Clamp 50 5 50 5 64 91 106 SMS 1145 40 x 60 x 70 x 85 x 98 x D DIN 11851 28 28 29 30 45 Tri Clamp 24 24 21 19 29 SMS 1145 20 33 33 35 37 E R R R R R F 6 6 6 8 8 Head ma...

Страница 64: ...intenance care 3 Malfunction caused by the use of a fluid that may cause corrosion inflation or dissolution of the component parts of the product 4 Irregularity caused by a repair made by other than o...

Страница 65: ...Notes...

Страница 66: ...DELLMECO Swierkowa 2 Glincz 83 330 POLAND tel 48 532 720 222 sales dellmeco com www dellmeco com...

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