Dellmeco DME 15 R Series Скачать руководство пользователя страница 3

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3I DELLMECO I EODD DIAPHRAGM PUMPS

Table of contents

1. Introduction _________________________________________________________________________________ 5

2. For safe operation ____________________________________________________________________________ 5

3. Warnings and cautions ________________________________________________________________________ 5

4. Operating caution and safety instruction _________________________________________________________ 6

4.1. Organizational measures __________________________________________________________________________ 8

4.2. Safety devices on the pump (available on request – options) ______________________________________________ 8

4.3. Safety instruction to certain operation stages __________________________________________________________ 9

5. Names of parts and materials _________________________________________________________________ 10

5.1. DME 15, 25 R.., Z.. Plastic Series Diaphragm Pump – exploded view _____________________________________ 10

5.2. DME 40, 50 R.., Z.. and DME 80 R.. Plastic Series Diaphragm Pump – exploded view _______________________ 11

5.3. DME 20, 25, 40 A.., C.., S.. Metal Series Diaphragm Pump – exploded view _______________________________ 14

5.4. DME 50 A.., C.., S.. Metal Series Diaphragm Pump – exploded view _____________________________________ 15

5.5. DME 80 A.., B.. Metal Series Diaphragm Pump – exploded view ________________________________________ 16

5.6. DME 80 S.. Metal Series Diaphragm Pump – exploded view ____________________________________________ 17

5.7. DME 25, 40, 50 H.. Hygienic Series Diaphragm Pump – exploded view ___________________________________ 20

5.8. DME 65 H.. Hygienic Series Diaphragm Pump – exploded view _________________________________________ 21

5.9. DME 80 H.. Hygienic Series Diaphragm Pump – exploded view _________________________________________ 22

6. Installation and mounting ____________________________________________________________________ 25

6.1. Installing the DME Pump ________________________________________________________________________ 25

6.2. Mounting the DME Pumps_______________________________________________________________________ 27

6.3. Connecting the ground wire ______________________________________________________________________ 29

6.4. Electric connections ____________________________________________________________________________ 29

6.5. Before you start the pump________________________________________________________________________ 29

7. Operation __________________________________________________________________________________ 30

7.1. Pump capacity regulation ________________________________________________________________________ 31

7.2. Shutdown ____________________________________________________________________________________ 31

8. Method of cleaning __________________________________________________________________________ 32

9. Daily check __________________________________________________________________________________ 32

10. Possible problems___________________________________________________________________________ 33

11. Returning the product for servicing ___________________________________________________________ 35

12. Main body specification _______________________________________________________________________ 37

12.1. Main specification ____________________________________________________________________________ 37

12.2. Appearance and dimensions – DME Plastic Series (PE conductive, PTFE conductive) _______________________ 37

12.3. Appearance and dimensions – DME Metal series (Aluminium, Cast iron, AISI 316) _________________________ 40

12.4. Appearance and dimensions – DME Hygienic series (AISI 316L) _______________________________________ 44

12.5. Pump code __________________________________________________________________________________ 46

13. Optional equipment for DELLMECO DME Pumps ______________________________________________ 47

13.1. Frequency Inverter (Option code FI) ______________________________________________________________ 47

13.2. Additional Cooling System (Option code ACS) _____________________________________________________ 47

13.3. Diaphragm Pressure Averager with pushbutton switch (Option codes: DPAR, DPAZ, DPAS) _________________ 47

13.4. Pressure Gauge (Option code PG) ________________________________________________________________ 47

13.5. Contact pressure gauge (Option code CPG) _________________________________________________________ 47

13.6. Pushbutton switch for differential pressure control (Option code PBS1, PBS2) _____________________________ 48

13.7. Control Box (Option code CB) – for PBS1, PBS2 options _____________________________________________ 48

13.8. Diaphragm Monitoring (Option code DM) _________________________________________________________ 48

13.9. Stroke Counting (Option code SCE1, SCE2, SCE3) __________________________________________________ 48

13.10. Flange Connections (Option code FE4, FE4.1, FE7, FE7.1, FE8, FE8.1, FE9, FE9.1) _______________________ 48

13.11. Back Flushing System (Option code BFE1, BFE2, BFE3) ____________________________________________ 49

13.12. Pump Trolley (Option code T) __________________________________________________________________ 49

13.13. Bare-Shaft (Option code BS) ___________________________________________________________________ 49

13.14. ATEX Certificate (Option code ATEX) ___________________________________________________________ 49

Содержание DME 15 R Series

Страница 1: ...R Z DME 20 A B C S DME 25 A B C H R S Z DME 40 A B C H R S Z DME 50 A B C H R S Z DME 80 A B H R S also for DME Pumps with ATEX Certificate INSTRUCTION MANUAL Electro Mechanical Operated Double Diaph...

Страница 2: ...ISO 12100 1 2003 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology EN ISO 12100 2 2003 Safety of machinery Basic concepts general principles for de...

Страница 3: ...______________________________________________________________________31 7 2 Shutdown ____________________________________________________________________________________31 8 Method of cleaning ______...

Страница 4: ...ampener exploded view____________________________________________52 14 3 PDEM Aluminium Series Pulsation Dampener exploded view________________________________________55 14 4 PDEM Industrial AISI 316...

Страница 5: ...fe proper and efficient operation of this product In the sections below you will find a description of the duties of the DME Pump operator For safety and legal reasons they must be unconditionally ful...

Страница 6: ...mission from DELLMECO Company Before using this product WARNING DO NOT operate the pump if Pump is not installed correctly Any guards are missing or incorrectly installed The suction and or discharge...

Страница 7: ...ump itself may expand because of freezing or heat which may cause damage to the pump or and piping and lead to leakage of the fluid Before using this pump get fully familiar with the precautions regar...

Страница 8: ...of an experienced person The works on mechanical and electrical units may only professional personnel trained for these purposes Personnel duties Before operating the DME Pump get familiar with the O...

Страница 9: ...ise there s a risk of hearing damage through DME Diaphragm Pump s operation noise Immediately bring the DME Diaphragm Pump to a standstill if you have noticed unusual changes in operating behavior whi...

Страница 10: ...10 I DELLMECO I EODD DIAPHRAGM PUMPS 5 Names of parts and materials 5 1 DME 15 25 R Z Plastic Series Diaphragm Pump exploded view...

Страница 11: ...11I DELLMECO I EODD DIAPHRAGM PUMPS 5 2 DME 40 50 R Z and DME 80 R Plastic Series Diaphragm Pump exploded view...

Страница 12: ...8 1 50 85 18 1 80 85 18 17 1 Diaphragm chamber right PA 9 15 902 39 3 9 25 902 39 3 9 40 902 39 9 50 902 39 9 80 902 39 Aluminium for ATEX 9 15 902 60 3 9 25 902 60 3 9 40 902 60 9 50 902 60 9 80 902...

Страница 13: ...0 329 00 9 80 329 00 50 1 Shaft bearing circlip external Diverse 9 15 429 00 9 25 429 00 9 40 429 00 9 50 429 00 9 80 429 00 51 1 Main drive shaft seal Diverse 9 15 273 00 9 25 273 00 9 40 273 00 9 50...

Страница 14: ...14 I DELLMECO I EODD DIAPHRAGM PUMPS 5 3 DME 20 25 40 A C S Metal Series Diaphragm Pump exploded view...

Страница 15: ...15I DELLMECO I EODD DIAPHRAGM PUMPS 5 4 DME 50 A C S Metal Series Diaphragm Pump exploded view...

Страница 16: ...16 I DELLMECO I EODD DIAPHRAGM PUMPS 5 5 DME 80 A B Metal Series Diaphragm Pump exploded view...

Страница 17: ...17I DELLMECO I EODD DIAPHRAGM PUMPS 5 6 DME 80 S Metal Series Diaphragm Pump exploded view...

Страница 18: ...25 902 60 4 9 40 902 60 9 50 902 60 9 80 902 60 9 80 902 60 18 1 Piston Carbon steel 9 15 022 54 9 25 022 54 9 40 022 54 9 50 022 54 9 80 022 54 9 80 022 54 19 1 Central housing cover Aluminium 9 15 9...

Страница 19: ...00 9 80 473 00 9 80 473 00 56 2 Rotary male elbow Diverse 1 15 67 00 1 15 67 00 1 40 67 00 57 1 Air hose Air tube 7 Diverse Aluminium 7 1 15 267 00 1 25 267 00 1 40 267 00 1 50 267 60 7 1 80 267 60 7...

Страница 20: ...20 I DELLMECO I EODD DIAPHRAGM PUMPS 5 7 DME 25 40 50 H Hygienic Series Diaphragm Pump exploded view...

Страница 21: ...21I DELLMECO I EODD DIAPHRAGM PUMPS 5 8 DME 65 H Hygienic Series Diaphragm Pump exploded view...

Страница 22: ...22 I DELLMECO I EODD DIAPHRAGM PUMPS 5 9 DME 80 H Hygienic Series Diaphragm Pump exploded view...

Страница 23: ...70 23 9 50 370 23 9 80 370 23 21 8 Diaphragm chamber mounting bolt AISI 304 9 15 43E 50 9 25 43E 50 9 40 43E 50 9 50 43E 50 9 80 43E 50 22 4 Valve ball seat AISI 316L 4 80 54 53 23 4 Chamber locating...

Страница 24: ...8 59a 1 Oil refill vent plug Diverse 9 15 66E 00 9 15 66E 00 59b 1 Oil refill vent plug Diverse 9 40 66E 00 9 40 66E 00 9 40 66E 00 60 1 Oil refill plug adapter PE c 9 15 97E 21 9 15 97E 21 61 1 Adapt...

Страница 25: ...s provided the fastening must be stress free and must be made at the pump or engine support only In that case use the cushions on the pump base The tied down bolts should be tightened from time to tim...

Страница 26: ...losed only after the DME pump is completely stopped Before start up of the DME Pump make sure that the suction valve is completely opened DO NOT close and or throttle the valve while the pump is worki...

Страница 27: ...the event that a cut off device is located in the discharge line or there is a possibility that a discharge line is added a safety device must be provided e g a pressure switch with differential press...

Страница 28: ...0 C 22 8 DME 80 A 25 10 AISI 316 DME 20 S 8 7 DME 25 S 13 7 DME 40 S 17 8 DME 50 S 22 8 DME 80 S 40 Hygienic AISI 316L DME 25 H 10 DME 40 H 14 DME 50 H 17 DME 65 H 22 DME 80 H 40 Loctite 243 threadloc...

Страница 29: ...low chart Oil level in the crankshaft mechanism cannot exceed the red dot located in the centre of the transparent oil indicator plug Pump model Crankshaft oil type Estimated oil amount ml DME 15 Plas...

Страница 30: ...Use a hose of a diameter the same as or larger than the pump s ports If the diameter of a hose is smaller it will affect the pump s performance or cause its malfunction This product has been inspecte...

Страница 31: ...arity shut down the pump immediately The pump can be shut down with the medium inside However DO NOT leave the pump in this condition for many hours without supervision there is a risk of a leak from...

Страница 32: ...ing check procedures every day In case there appears any irregularity do NOT start running the pump until the cause of the irregularity has been determined and corrective measures have been taken a Ma...

Страница 33: ...n line Permissible suction capacity is exceeded Increase fluid level or lower the pump The pump is clogged with sludge Disassemble the casing check and clean The fluid level on the suction side enable...

Страница 34: ...eeded Increase fluid level or lower the pump Too high revolution Decrease revolution down to allowable value Bearings damaged in the diaphragm drive Bearings need to be replaced send pump for repair 1...

Страница 35: ...cing copy the Trouble Reporting Sheet fill it out giving the details of the problem and conditions of operation and send it by e mail to your dealer or our office 1 Get an acceptance from your dealer...

Страница 36: ...uency of operation Continuous Intermittent ___________Hours day week month Name of Dealer __________________________________________ Type of fluid pumped __________________________________________ Spe...

Страница 37: ...to prevent any damages caused by accidental liquid leaks Be sure to maintain the transport safety by preventing any liquid leaks from the pump Due to constant improvement or modification of our produc...

Страница 38: ...der valves PE PTFE O rings EPDM FEP FKM NBR PTFE c EPDM PTFE c FKM DELLMECO DME Plastic Pump Diaphragm material Upper plug sealing material Lower plug sealing material In outlet sealing material stand...

Страница 39: ...39I DELLMECO I EODD DIAPHRAGM PUMPS DME Plastic Series Flow Characteristics...

Страница 40: ...DELLMECO I EODD DIAPHRAGM PUMPS 12 3 Appearance and dimensions DME Metal series Aluminium Cast iron AISI 316 DME 20 A B C S to DME 80 A B main dimensions DME 80 A B main dimensions DME 80 S main dimen...

Страница 41: ...Size Metal 20 25 40 50 80 A B 80 C 80 S Maximum capacity l min at 50 Hz 44 65 183 400 790 790 Maximum entry frequency Hz 140 e g max 70 Hz at 50 Hz power line frequency Electric motor power kW 0 75 1...

Страница 42: ...CT_ TFM PTFE EPDM KLINGERSIL FEP FKM KLINGERSIL FKM KLINGERSIL DME 25 ST_ TFM PTFE FEP FKM KLINGERSIL FKM KLINGERSIL DME 40 AE_ DME 40 BE_ DME 40 CE_ EPDM EPDM KLINGERSIL N A DME 40 SE_ EPDM EPDM KLI...

Страница 43: ...43I DELLMECO I EODD DIAPHRAGM PUMPS DME Metal Series Flow Characteristics...

Страница 44: ...ic 25 40 50 65 80 Maximum capacity l min at 50 Hz 44 65 183 400 790 Maximum entry frequency Hz 140 e g max 70 Hz at 50 Hz power line frequency Electric motor power kW 0 75 1 5 2 2 5 5 9 2 Nominal port...

Страница 45: ...45I DELLMECO I EODD DIAPHRAGM PUMPS DME Hygienic Series Flow Characteristics...

Страница 46: ...PN10 DIN 2576 PE conductive FE7 1 Flange connections PN10 DIN 2576 PTFE conductive FEM7 Flange connections PN10 DIN 2576 metal FE8 Flange connections ANSI 150 RF SO PE conductive FE8 1 Flange connecti...

Страница 47: ...ilable in plastic DPAR PE conductive pumps version DPAZ PTFE conductive pumps version and metal DPAS Metal pumps version design 13 4 Pressure Gauge Option code PG Pressure gauge indicator is a simple...

Страница 48: ...tem is available in two variations 1 DM1 diaphragm sensor NAMUR also available for explosion proof area ATEX 2 DM2 diaphragm monitoring system complete with sensor and controller 13 9 Stroke Counting...

Страница 49: ...the drive unit is assembled by the customer in compliance with all explosion proof requirements 13 14 ATEX Certificate Option code ATEX Plastic DME Pumps manufactured in conductive PE and conductive...

Страница 50: ...housing A Aluminium H AISI 316L R PE conductive S AISI 316 Z PTFE conductive Size nominal connection size Plastic Series 15 G 25 G 1 40 G 1 50 G 2 80 G 3 Metal Series 20 G 25 G 1 40 G 1 50 G 2 80 G 3...

Страница 51: ...ke kidneys with locking ring pliers and insert them into the grooves Next completely press the rings into the grooves using some round tool CAUTION Before putting the pulsation dampener into operation...

Страница 52: ...52 I DELLMECO I EODD DIAPHRAGM PUMPS 14 2 PDEM Plastic Series Pulsation Dampener exploded view 87 4 88 89 90 91 92 93 93 94 95 96 96...

Страница 53: ...on ring PPS PTFE PE 1 08 90 18 1 15 85 22 1 25 85 22 1 40 85 22 1 80 85 22 89 3 O ring NBR 1 08 82 10 1 15 85 10 1 25 85 10 1 40 85 10 1 80 85 10 90 1 Actuator shaft PET AISI 304 8 08 40 30 8 25 40 30...

Страница 54: ...40 R PDEM 40 Z PDEM 50 R PDEM 50 Z PDEM 80 R A 98 138 170 216 287 B 110 156 204 273 365 C BSPP BSPP 1 BSPP 1 BSPP 2 BSPP 3 D 13 18 17 30 36 E R R R R R F 4 6 6 8 8 Head material PE conductive Housing...

Страница 55: ...55I DELLMECO I EODD DIAPHRAGM PUMPS 14 3 PDEM Aluminium Series Pulsation Dampener exploded view 87 4 88 89 90 91 92 93 93 94 95 96 96...

Страница 56: ...1 25 85 22 1 40 85 22 1 80 85 22 89 3 O ring NBR 1 08 82 10 1 15 85 10 1 25 85 10 1 40 85 10 1 80 85 10 90 1 Actuator shaft PET AISI 304 8 08 40 30 8 25 40 30 8 40 40 50 8 50 40 50 8 80 40 50 91 1 Dam...

Страница 57: ...A A 98 138 170 216 287 B 110 156 204 273 365 C BSPP BSPP 1 BSPP 1 BSPP 2 BSPP 3 D 13 18 17 30 36 E R R R R R F 4 6 6 8 8 Head material PE conductive Housing material in contact with medium Aluminium...

Страница 58: ...58 I DELLMECO I EODD DIAPHRAGM PUMPS 14 4 PDEM Industrial AISI 316 Series Pulsation Dampener exploded view 87 4 88 89 90 91 92 93 97 94 95 96...

Страница 59: ...85 10 1 40 85 10 1 80 85 10 90 1 Actuator shaft PET AISI 304 8 25 40 30 8 25 40 30 8 40 40 50 8 50 40 50 8 80 40 50 91 1 Dampener head PE conductive 8 25 203 21 8 25 203 21 8 40 203 21 8 50 203 21 8 8...

Страница 60: ...PDEM 50 S PDEM 80 S A 141 141 171 230 280 B 156 156 204 273 365 C BSPP BSPP 1 BSPP 1 BSPP 2 BSPP 3 D 18 18 20 32 36 E R R R R R F 6 6 6 8 8 Head material PE conductive Housing material in contact with...

Страница 61: ...61I DELLMECO I EODD DIAPHRAGM PUMPS 14 5 PDEM Hygienic AISI 316L Series Pulsation Dampener exploded view 87 4 88 89 90 91 92 93 97 94 96...

Страница 62: ...1 15 85 10 1 25 85 10 1 40 85 10 1 80 85 10 90 1 Actuator shaft PET AISI 304 8 25 40 30 8 25 40 30 8 40 40 50 8 50 40 50 8 80 40 50 91 1 Dampener head PE conductive 8 25 203 21 8 25 203 21 8 40 203 2...

Страница 63: ...5 x Rd 78 x Rd 95 x Rd 110 x Tri Clamp 50 5 50 5 64 91 106 SMS 1145 40 x 60 x 70 x 85 x 98 x D DIN 11851 28 28 29 30 45 Tri Clamp 24 24 21 19 29 SMS 1145 20 33 33 35 37 E R R R R R F 6 6 6 8 8 Head ma...

Страница 64: ...intenance care 3 Malfunction caused by the use of a fluid that may cause corrosion inflation or dissolution of the component parts of the product 4 Irregularity caused by a repair made by other than o...

Страница 65: ...Notes...

Страница 66: ...DELLMECO Swierkowa 2 Glincz 83 330 POLAND tel 48 532 720 222 sales dellmeco com www dellmeco com...

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