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4 Instructions for Servicing, Maintenance and Repair

10

IM Hydraulic Aggregate 2, Version 1.0 01/2013

4

Instructions for Servicing, Maintenance and Repair

We call your attention expressly to the fact that servicing, maintenance and
repair work may only be carried out by authorised and trained personnel!

This implies they have read and must have understood this product manual
and in particular Chapter 2 Safety Instructions, and in addition, have com-
pleted occupational training which has provided them with the necessary
technical background for their work!

The operator is responsible for the qualifications of his personnel.

For damage that results from insufficient knowledge and training of the per-
sonnel, the manufacturer does not assume liability.

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Содержание BP2

Страница 1: ...English 6000 0509 00 Product Manual Hydraulic Aggregate 2 Translation of the original product manual...

Страница 2: ...in part or in full without our consent in writing nor can it be used without authorisation for competitive purposes or given or made accessible to third parties Darda GmbH Im Tal 1 D 78176 Blumberg Ph...

Страница 3: ...English 6000 0509 00 Information Manual Hydraulic Aggregate 2 Translation of the original information manual...

Страница 4: ...part or in full without our consent in writing nor can it be used without authorisation for competitive purposes or given or made accessible to third parties Darda GmbH Im Tal 1 D 78176 Blumberg Phon...

Страница 5: ...formation Manual for the operator Information Manual IM Chapter Content 1 Introduction 2 Device Data Sheet 3 Technical Data 4 Instructions for Servicing Maintenance and Repair 5 Information for Dispos...

Страница 6: ...the Operator 3 1 5 1 Definition of specialists authorised personnel 4 1 6 Intended Use 5 1 7 Limited Service Life 6 1 8 Complaints 6 1 9 Guarantee and Liability 7 1 10 Declaration of Conformity 7 2 De...

Страница 7: ...ion To ensure the technical possibilities of this device over the long term it is neces sary to familiarise the operating and maintenance personnel with the handling conversion maintenance etc Staff i...

Страница 8: ...ts or queries please cite the data entered in the device da ta sheet Product information The hydraulic aggregates from Darda GmbH are designed to supply hydraulic stone and concrete splitters and comb...

Страница 9: ...es person nel deployed including duty of supervision and notification Clearly determine the responsibilities of the staff for operating cleaning maintenance etc Check at regular intervals whether the...

Страница 10: ...he hydraulic aggregates are trained as operating personnel in handling hydraulic aggregates and know the content of the product manual related to operation and controlling have received appropriate tr...

Страница 11: ...of device use that are not expressly described under in tended use and the conditions thereof are not permitted The operator and maintenance staff must have sufficient knowledge of one official langua...

Страница 12: ...e honoured if the manu facturer and the delivery company are notified immediately Fill out a damage report immediately for the returned shipment due to transport damage repairs and send the parts back...

Страница 13: ...e devices with defective safety equipment or incorrectly installed or non functional protection and or safety equipment disregard of the instructions in this product manual in respect of safety trans...

Страница 14: ...ice Data Sheet This product manual refers to the following device Hydraulic Aggregates from Darda GmbH 1 Position of the name plate Fig 2 1 Name plate Please enter the name plate data of your device i...

Страница 15: ...Pneumatic motor 2 5 40 88 92 2 21 Low pressure stage 8 5 MPa 85 bar Delivery volume for low pressure stage 5 0 l min High pressure stage 50 MPa 500 bar Delivery volume for high pressure stage 1 6 l m...

Страница 16: ...sed and trained personnel This implies they have read and must have understood this product manual and in particular Chapter 2 Safety Instructions and in addition have com pleted occupational training...

Страница 17: ...ditions for the disposal of the various materials must be followed Disassembly and disposal of the device may only be handled by qualified personnel 5 2 Disposal of Old Oil Old oil is to disposed in a...

Страница 18: ...of signatures Copy the following signature list below Enter the address of your company authority and confirm this by using the company stamp Make any member of the staff enter their name and signatu...

Страница 19: ...nfirm by their signature that this product manual IM and OM a training instruction session carried out by the manufacturer has introduced them to the functions the operation the converting maintenance...

Страница 20: ...Appendix A Signature List 14 IM Hydraulic Aggregate 2 Version 1 0 01 2013...

Страница 21: ...English 6000 0509 00 Operation Manual Hydraulic Aggregate 2 Translation of the original operation manual...

Страница 22: ...n part or in full without our consent in writing nor can it be used without authorisation for competitive purposes or given or made accessible to third parties Darda GmbH Im Tal 1 D 78176 Blumberg Pho...

Страница 23: ...formation Manual for the operator Information Manual IM Chapter Content 1 Introduction 2 Device Data Sheet 3 Technical Data 4 Instructions for Servicing Maintenance and Repair 5 Information for Dispos...

Страница 24: ...for Transport 21 2 8 Safety Instructions for Commissioning 22 2 9 Personal Protective Gear 23 3 Description of Device and Operations 24 3 1 Hydraulic Aggregate in General 25 3 2 Hydraulic Aggregate BP...

Страница 25: ...or its components our staff will be happy to assist you Best wishes Darda GmbH 1 2 Validity The descriptions in this operating manual refer solely to the Hydraulic Aggregates as defined in the device...

Страница 26: ...even death Please heed this text and take accident prevention measures Text that is marked with CAUTION provides a warning about possible dan gerous situations If you do not take accident prevention...

Страница 27: ...o serious irreversible injuries or even death 1 5 2 2 Specific Danger Symbols Warning about dangerous voltage and or dangerous electricity Warning about dangerous hot surfaces Warning about mechanical...

Страница 28: ...ch off the device disconnect Remove the plug from the electrical power supply Use ear protectors Wear protective gloves to protect against thermal risks according to EN 407 The gloves must offer prote...

Страница 29: ...ing Manual Chapter 2 Safety Instructions If the cross reference refers to a page figure or position number this information is added to the end of the cross reference Example Fig 4 4 Pos 1 This means...

Страница 30: ...ety accident prevention and environ mental protection Heed the fire alarm and fire fighting possibilities and inform yourself about the location and operation of fire extinguishers Wear the protective...

Страница 31: ...onnel IM 1 5 1 Definition of Specialists Authorised Personnel The operator is to ensure that only he she can operate the device and that it won t be used by others 1 9 Personal Protective Gear The per...

Страница 32: ...sks failure to heed the warning information in this product manual work which is incorrectly implemented or use of the device for purposes for which it is not intended it could result in death or seri...

Страница 33: ...must be checked at least once a year Missing damaged illegible or loose signs must be replaced Please refer to replacement parts list for their location Safety sign sticker Airborne noise sticker The...

Страница 34: ...the correct usage of the devices All options for using the device that are not expressly described under in tended use and the conditions thereof are not permitted The operator and maintenance staff...

Страница 35: ...e gear that is appropriate for all the work with or on the de vices 2 3 2 Hazards caused by oil particles in the exhaust air The exhaust air from the hydraulic aggregate with a pneumatic motor may con...

Страница 36: ...immediately switch off the device using the main switch or disconnect the device from the power supply Check the device s electrical equipment on a regular basis In the event of damage to the electri...

Страница 37: ...current circuit breakers may fail If the device continues to function after deactivation the area around the de vice should be cordoned off and the responsible person informed Troubleshooting and rep...

Страница 38: ...there is a dan ger of bodily injury and or material damage The person in charge of the demolition site is to ensure that minimum light ing power of 200 Lux is present in the work area of the device 2...

Страница 39: ...where the de vices are being used but are not caused by the devices Observe the surroundings when working with the devices and stop your work immediately if you notice dangers and inform the operator...

Страница 40: ...o be taken out of operation immedi ately Block off the work area of the device Secure the device against accidental start up Inform the operator immediately 2 4 2 Starting the petrol engine Before pul...

Страница 41: ...device by mistake Carry out the maintenance work in accordance with the descriptions in this operation manual 2 5 1 Safety risk resulting from defective maintenance servicing Heed the information abou...

Страница 42: ...An electric main switch disconnects from the electric energy supply A ball cock disconnects from the pneumatic energy supply 2 5 5 Safety risk resulting from insufficient electrical equipment check C...

Страница 43: ...must therefore continually keep protective measures up to date The suggestions relating to use and handling of materials apply only in direct rela tion to the product described and in addition to the...

Страница 44: ...e danger arising from any hydraulic oil remaining in the hoses and which may be pressurised Regularly check that the hydraulic hoses and their connections are intact Use appropriate personal protectiv...

Страница 45: ...carrier to carry the device Never walk backwards when transporting the device When pulling the device never tilt it by more than 20 2 7 1 Safety instructions relating to your road safety duties The o...

Страница 46: ...hazards for persons or the environment when starting up the device Make sure people do not linger in or enter the danger zone of the device or this area in general during start up Take measures that p...

Страница 47: ...d safety law relating to the health and safety of his employees If the personal protective gear is damaged it may no longer be used and must be replaced by intact gear The personal protective gear mus...

Страница 48: ...1 0 01 2013 3 Description of Device and Operations The hydraulic aggregates fall into three variants Hydraulic aggregate BP2 petrol engine Hydraulic aggregate EP2 electric motor Hydraulic aggregate AP...

Страница 49: ...e in General 1 Oil tank 2 Pressure gauge 3 Oil level indicator 4 Transport roller 5 Frame 6 Handle bar 7 Motor engine example petrol engine 8 Distributor block with pressure relief valve 9 High pressu...

Страница 50: ...gregate Version 1 0 01 2013 Flow chart for hydraulic aggregate 1 Return 2 Pressure relief valve 3 Feed 4 Drive motor 5 Low pressure pump 6 High pressure pump 7 Bypass valve 8 Return filter Fig 3 2 Flo...

Страница 51: ...nk Engine motor Pump Frame Distributor block with pressure relief valve and pressure gauge Handle bar Rollers for pulling the hydraulic aggregate A hydraulic pump in the devices is driven by a motor o...

Страница 52: ...rsion 1 0 01 2013 3 2 Hydraulic Aggregate BP2 Petrol Engine 1 Combustion engine Fig 3 3 Hydraulic aggregate BP2 petrol engine 3 2 1 Functional description of petrol engine Please refer to the enclosed...

Страница 53: ...29 3 3 Hydraulic Aggregate EP2 Electric Motor 1 Switch 2 CEE device plug 3 Electric motor Fig 3 4 Hydraulic aggregate EP2 electric motor 3 3 1 Functional description of electric motor Please refer to...

Страница 54: ...device plug 2 Motor protection switch Q1 3 Engine motor Fig 3 5 Circuit diagram The electric connection 5 takes the form of a CEE17 device plug 516 6h Please refer to the technical data for the mains...

Страница 55: ...uit diagram 1 Wall mounted device plug 2 Motor protection switch Q1 3 Engine motor Fig 3 6 Circuit diagram The electric connection takes the form of a CEE17 device plug 316 6 h Please refer to the tec...

Страница 56: ...ydraulic Aggregate AP2 Pneumatic Motor 1 Claw coupling 2 Vacuum trigger 3 Compressed air filter 4 Silencer 5 Oil vaporiser 6 Ball cock 7 Pneumatic motor Fig 3 8 Hydraulic aggregate AP2 pneumatic motor...

Страница 57: ...otor Please refer to the enclosed manufacturer s documentation for information on the pneumatic motor and associated components 1 Vacuum trigger 2 Compressed air filter 3 Oil vaporiser 4 Ball cock 5 P...

Страница 58: ...evice may only be carried out by trained per sonnel with a profound mechanical and hydraulic knowledge 4 1 Connecting a Hydraulically Driven Device to the Hydraulic Aggregate When connecting devices w...

Страница 59: ...should be fastened down appropriately During operation the device must not be covered When using a hydraulic aggregate with a pneumatic motor the shut off valve ball cock should be opened slowly A hy...

Страница 60: ...0 01 2013 Hydraulic connection Direct connection Once switched off and depressurised remove the lock nuts and plugs from the screwed insert and fit the hose 1 Distributor block 2 High pressure connect...

Страница 61: ...serts on the dis tributor block Fit the screwed insert and or quick release coupling Ensure that you use the right components for the high pressure circuit Please refer to replacement parts list for t...

Страница 62: ...be as follows TN S system 110 V 230 V 400 V AC 50 Hz with a residual current device RCD triggered at 30 mA and overcurrent protection OCP with 16 A rated current and characteristics C according to IEC...

Страница 63: ...ug in couplings is strictly prohibited Such equipment brings with it the risk of electric shock If extension cables cable drums or other equipment are used for the connection the user information prov...

Страница 64: ...e during operation if tools are connected 5 2 Shut down Procedure Secure the device from mistaken or unauthorised start ups and disconnect it from the energy supply Please also note the information in...

Страница 65: ...1 0 01 2013 41 Securing the petrol engine against accidental start up 1 Lock Fig 5 4 Securing the petrol engine When replacing the starter handle or motor these must be drilled with a hole for the pa...

Страница 66: ...Hydraulic aggregate Version 1 0 01 2013 Securing the electric motor against accidental start up 1 Lock Fig 5 6 Securing the electric motor Securing the pneumatic motor against accidental start up 1 L...

Страница 67: ...nection 6 1 3 Connecting the pneumatic motor There is a claw coupling claw spacing of 40 mm on the device The rated width of the device connection is 1 2 We recommend one rated width bigger for the su...

Страница 68: ...y close the combination shears insert Observe the pressure gauge on the device If the pressure exceeds the max stated operating pressure switch off the device and secure it from starting up again Repl...

Страница 69: ...information on main taining the petrol engine 7 1 3 Maintaining the electric motor Please refer to the manufacturer s documentation for information on main taining the electric motor 7 1 4 Maintainin...

Страница 70: ...ad the chapter about the shut down procedure 5 2 Shut down Procedure At the engine motor end the device must not be cleaned directly with a high pressure jet of water Fig 7 1 The following components...

Страница 71: ...during operation Undervoltage trigger has tripped Check the power sup ply Thermal fuse has tripped Allow engine motor to cool Personal protection or short circuit equipment has tripped Secure against...

Страница 72: ...oil Pressure relief valve de fective Replace the pressure relief valve Hose in oil tank defec tive Replace the hose Coupling defective Replace the coupling Pump defective Replace the pump The engine m...

Страница 73: ...il in the tank Top up oil OM 5 1 Commis sioning Operation Pressure relief valve pump or coupling defec tive Replace the defective part Hydraulic lines not con nected correctly or de fective Check the...

Страница 74: ...1 0 01 2013 8 Accessories Storage box The storage box has a load bearing capacity of 20 kg The ropes for fastening must be placed around the frame and the straps connected with a carabiner Carrier Th...

Страница 75: ...inated with radioactive toxic or other substances hazardous to per sons or the environment the devices must be disposed of in accordance with the applicable regulations 9 1 Disposal of Old Oil Old oil...

Страница 76: ...2 Pneumatic motor 2 5 40 88 92 2 21 Low pressure stage 8 5 MPa 85 bar Delivery volume for low pressure stage 5 0 l min High pressure stage 50 MPa 500 bar Delivery volume for high pressure stage 1 6 l...

Страница 77: ...10 Technical Data OM Hydraulic Aggregate Version 1 0 01 2013 53 Empty page...

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