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16

EN

Leakage Test

The Outdoor unit is filled with refrigerant R134a for the whole system. This unit is hermetically 
sealed. The only access is through the two service valves located on the side of the unit.
The indoor unit and the piping is open and the connections need to be checked for leakage .
Check that each tube-both liquid and gas side tubes have been properly connected.
Remove the service valve caps from both liquid and gas side on the outdoor unit.
Check that both liquid and gas side service valves on the outdoor unit are kept closed at this 
stage.

Connect a manifold valve with pressure gauges and dry nitrogen gas to the service port with 
gas side (large valve.)

Be sure to use a manifold valve for leak testing. The high side manifolds must always be closed.

Pressurize the system with dry nitrogen gas to more than 10 bar.  
Close the valve when the gauge reading reaches 10 bar.

Test the for flare connection with liquid soap
Bubbles indicate a leak, and the connection needs to be redone until no leakage remains.
After the system is found to be free of leaks relieve the nitrogen pressure by loosening the 
charge hose connector at the nitrogen gas cylinder.

 

Charge hose

Nitrogen gas

cylinder (in vertical

standing position)

L o

Hi                             

Manifold valve

Pressure 

gauge

Place the nitrogen gas  

cylinder in a vertical position 

during this tes.

Leakage test

Содержание 3500

Страница 1: ...DC Split Air Conditioner 3500 EN Installation manual Rev 1 0...

Страница 2: ...e manual or part of it is forbidden without prior written permission from Dantherm Air Handling A S Reservations Dantherm reserves the right to make changes and improvements to the product and the ser...

Страница 3: ...C Split Air conditioner 3500 removes dissipated heat from electronic equipment and it s designed to maintain correct temperature for electronic equipment Cooling system The DC Split Air Conditioner 35...

Страница 4: ...the main controller CC0 The warm air is sucked in through the front and blown out at the bottom of the unit the air direction can be adjusted to horizontal by the adjustable louver Product descriptio...

Страница 5: ...tion outdoor unit The outdoor unit contains the condenser coil condenser fan compressor compressor drive and 48VDC Power input for the entire unit Top Service Cover Connection for hose and power cable...

Страница 6: ...racket 5m 4 8 tubes for drainage outlet Adapter for connecting to 1 2 drainage hose Anti siphoning device 097028 3m copper tubes 3 8 1 2 with 10mm insulation and UV protection Tubes are prepared for e...

Страница 7: ...ose for indoor drain pan 3m 1 2 Reinforced plastic Clamp for drainage hose 1 Manual 1 Part number 095106 Parts needed for installation There might be need for further installations parts whicha are no...

Страница 8: ...Install the drain hose to ensure that condensed water can be drained Always inspect for gas leakage after installation and repair of the product Installation requirements Incorporate the following wh...

Страница 9: ...ceiling Secure the unit in a manner so there is ample room for maintenance and service after installation Wall Bracket Level and mount the bracket for indoor unit Installation of indoor outdoor unit...

Страница 10: ...ling and the outdoor unit on the other side of the wall near the ground The outdoor unit needs some free space between the wall and air intake see below If the outdoor unit is to be installed close to...

Страница 11: ...the copper piping For liquid line use 3 8 pipe For suction line use 1 2 pipe Flare nuts are to be used with both indoor and outdoor units The flare nuts are included Measure and cut the required lengt...

Страница 12: ...ut by hand And then tighten the flare nut with a wrench How to connect the cooling pipes 9 pin connector 12 pin connector Grounding Suction Line 1 2 Flare nut Drainage Liquid line 3 8 Flare nut Flare...

Страница 13: ...ply power cable with two wires red and blue The cable length is 9 m The power cable must be connected in a Circuit breaker with max load of 35 Amps inside the shelter The other cable is also pre insta...

Страница 14: ...e through the hole in the wall Do not bend or block the drain hose Be careful not to make a sharp bend at the refrigerant pipes Connect the flares from the hoses to the service valves Tighten the flar...

Страница 15: ...ble and needs a secure grounding at the indoor unit use the metal cable tie at the indoor unit to make that grounding Connect the Power cable and to the 48VDC circuit breaker Ground the unit Do not po...

Страница 16: ...ld valve with pressure gauges and dry nitrogen gas to the service port with gas side large valve Be sure to use a manifold valve for leak testing The high side manifolds must always be closed Pressuri...

Страница 17: ...gas side valve counter clockwise to fully open the valve 3 Loosen the charge hose connected to the gas side service port slightly to release the pressure then remove the hose 4 Replace the flare nut a...

Страница 18: ...segment display for temperature readout and setpoint adjust Digital input and Alarm output Components The CC0 controller has two onboard LEDs Green LED indicates operation red LED will indicate fail...

Страница 19: ...2 seconds to change reading to see if more errors are present simultaneously Override test This will run a series of tests See list on next page Press enter for 2 seconds to start test cycle The test...

Страница 20: ...sensor mounted at the indoor unit has fail and are not working properly At the indoor unit check the room temperature sensor either shortcut or a missing connection E13 The temperature sensor mounted...

Страница 21: ...or See accessories list the sensor can be placed at a critical temperature hotspot Hotspot sensor can be enabled disabled in config file 9 Hotspot temperature sensor SD Card Interface How to upload ne...

Страница 22: ...nge the marked 0 to 1 for changing to NC Save the change and put the SD card into the CC0 controller and the controller will automatically update the new Config file How to install a hot spot sensor B...

Страница 23: ...ail x 0 1 x x 6 Min ON Duration Sec 60 1800 180 60 7 Restart time out Sec 60 1800 180 60 8 Sens Sel RA HS EI EO CO ST 0 5 5 5 9 Enable 0 1 0 1 Change the marked value in line 1 and 2 to the values you...

Страница 24: ...0 to 1 Save the change and put the SD card into the CC0 controller At the DC Air Conditioner that is slave and the controller will automatically save the new Config file DC Split Air Conditioner 3500...

Страница 25: ...of test step Test Step NONE 0 AC_COMPR 1 Internal compressor ON AC_1 2 AC 1 relay output ON AC_FAN_1 3 Internal AC fan 1 ON return air fan AC_FAN_2 4 Internal AC fan 2 ON condenser fan HEATER 5 Inter...

Страница 26: ...26 EN Electrical schematic Outdoor Unit Electrical schematic Outdoor unit...

Страница 27: ...27 EN Electrical schematic Indoor Unit Electrical schematic Indoor unit...

Страница 28: ...3 Black 3 3 4 Black 4 4 5 Black 5 3 Condenser sensor 6 Black 6 4 7 Black 7 1 J1 Internal Fan Inrush filter 8 Black 8 2 9 Black 9 3 12 Pins 1 Black 10 4 2 Black 11 1 J3 Condenser Fan Inrush filter 3 B...

Страница 29: ...Blue 4 Temp sensor Black 1 CC0 J7 Return sensor Black 2 5 Black 3 Condenser temp 6 Brown 4 7 Red 1 CC0 J11 Fan1 8 Orange 2 9 Yellow 3 1 Green 4 2 Blue 1 CCO J16 Fan 2 3 Violet 2 4 Gray 3 5 White 4 6 P...

Страница 30: ...Service on any cooling circuit with cooling refrigerant is only to be carried out by a trained cooling technician Cooling circuit This is the cooling circuit schematic Part designation This table show...

Страница 31: ...SEER 4 5 Max sound level 1m distance from outdoor unit dB A 57 Expected operation life Years 10 Dimensions weight mounting Unit dimensions H X W X D indoor mm 286 x 858 x 214 Unit dimensions H x W x D...

Страница 32: ...32 EN Technical data continued Dimensions Outdoor Unit Indoor Unit...

Страница 33: ...citor 2200 F 100V 3 087956 Low pressure switch DC Split Air Con 3500 4 096454 DC Inrush Filter DC Split Air Conditioner 3500 5 096457 Condenser Fan DC Split Air Con 3500 6 094655 Dryfilter DCL 053S DC...

Страница 34: ...aration of Conformity Dantherm Air Handling A S Marienlystvej 65 DK 7800 Skive hereby declare that the units DC Split Air Conditioner 3500 is in conformity with the following directives 2006 42 EC Dir...

Страница 35: ...35 EN...

Страница 36: ...Road Clevedon North Somerset BS21 6SR England Phone 44 0 1275 87 68 51 Fax 44 0 1275 34 30 86 infouk dantherm com www dantherm co uk Dantherm Cooling A S 4th Dobryninskiy Lane 8 Office C 11 01 119049...

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