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Application Guidelines

9

AB141686422149en-US0401

Electrical data, connections and wiring

Terminal cover mounting

The terminal cover and gasket should be installed 
prior to operation of the compressor. The terminal 
cover has two outside tabs, 180 degrees apart, that 

engage the terminal fence. When installing the 
cover, check that it is not pinching the lead wires.

Terminal cover removal

Internal motor protection

Phase sequence and reverse 
rotation protection

IP rating

Wiring connections 

VRJ scroll compressors are not equipped with 
an internal motor protector. Motor protection 
is provided by the variable speed drive. All 

motor para-meters are factory preset in order to 
guaranty optimal locked rotor or overload current 
protection.

The compressor will only operate properly in a 
single direction. If electrical connections are done 
correctly between the drive and the compressor 
terminals (compressor and drive terminals T1, T2 
and T3 matching), the drive will provide correct 
phase supply to the compressor, and reverse 
rotation will be not possible.

If compressor and drive T1, T2 and T3 terminals are 
not matching, the compressor can go in reverse 
rotation. This results in excessive noise, no pressure 
differential between suction and discharge, and 
suction line warming rather than immediate 
cooling. The compressor can be rapidly severely 
damaged in these conditions.

The compressor terminal box IP rating according to CEI 529 is 

IP22 

for all models. This IP rating is only 

valid when correctly sized cable glands with the same IP rating are applied.

• 

First numeral, level of protection against contact and foreign objects 

protection against object size over 1/2 inch (fingers of similar)

• 

Second numeral, level of protection against water 

2

 

protection against dripping water when tilted up to 15°

VRJ scroll compressors will only compress gas 
while rotating counter-clockwise (when viewed 
from the compressor top).

The drawing shows electrical terminal labelling 
and should be used as a reference when wiring the 
compressor.

T1, T2 and T3 of the drive and the compressor 
must be connected accordingly. 
Refer to “Danfoss VRJ Installation and Operation 
instructions” for details and cable sizes.

Quick connect spade terminals

P terminal box type

push

push

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Содержание VRJ

Страница 1: ...Danfoss Inverter scroll compressor VRJ For Residential Applications R410A Application Guidelines http danfoss us com...

Страница 2: ......

Страница 3: ...pply 11 Compressor ambient temperature 11 Application envelope 12 High and low pressure protection 13 Crankcase heating 13 Oil return management 13 On off cycling cycle rate limit 14 Start up sequence...

Страница 4: ...lect a compressor size that achieves the peak load system cooling capacity demand at its maximum speed Nominal cooling capacity select a compressor size that achieves the nominal system cooling capaci...

Страница 5: ...git serial number 12345678 A 25 B Plant assembly line code Month code Application Family refrigerant V Variable speed R Residential J R410A PVE lubricant Swept Volume Displacement in cc rev Model Vari...

Страница 6: ...ompressor isentropic efficiency rpm Hz Btu hr Ton High SEER conditions H VRJ028 3 Tons 3600 60 36700 3 06 66 2 4200 70 42700 3 56 64 9 VRJ035 4 Tons 3600 60 46400 3 87 67 6 4200 70 53400 4 45 65 1 VRJ...

Страница 7: ...1 161 5 16 18 UNC self tapping Recommended torque for mounting bolts 8 ft lbs 1ft lbs 0 433 9 40 4 x 0 75 0 78 3 750 5 06 4 38 2 74 2 80 34 31 45 14 4 32 3 750 7 491 7 509 9 40 7 491 7 509 15 53 Suct...

Страница 8: ...ording to UL requirements With VRJ compressors the LRA value is low because the variable speed drive reacts very rapidly far below 1 second The MCC value is the maximum at which the compressor can be...

Страница 9: ...ion will be not possible If compressor and drive T1 T2 and T3 terminals are not matching the compressor can go in reverse rotation This results in excessive noise no pressure differential between suct...

Страница 10: ...ive 97 23 EC Low voltage directive 73 23 EC 93 68 EC Internal free volume Manufacturer s declaration of incorporation ref EC Machines Directives 98 392 CE Contact Danfoss Products Internal free volume...

Страница 11: ...bricant provides the best possible result in terms of reliability and compressor lifetime Although the compressor itself can withstand low ambient temperature the system may require specific design fe...

Страница 12: ...controller software s The discharge temperature depends mainly on the combination of evaporating temperature condensing temperature and suction gas superheat and speed Discharge gas temperature should...

Страница 13: ...y switch loss of charge safety switch setting is given in the above table Either the LP safety switch must be a manual lockout device or an automatic switch wired into an electrical lockout circuit Th...

Страница 14: ...arts VRJ compressors start with a defined ramp up and stay at a fixed speed for some seconds Then the compressor speed increases up to the desired set point according to capacity request On off cyclin...

Страница 15: ...ide of the compressor during off cycle The upper loop also helps avoid condensed liquid refrigerant from draining back to the compressor when stopped see fig 2 The maximum elevation difference between...

Страница 16: ...ronic expansion valve for all air conditioning and heat pump applications with VRJ compressors An EXV has two key benefits it provides modulating control of the system under varying load conditions an...

Страница 17: ...onnected to the drive Water utilising systems Apart from residual moisture in the system after commissioning water could also enter the refrigeration circuit during operation Water in the system shall...

Страница 18: ...long the parts of the unit and structure Gas pulsation This tends to travel through the cooling medium i e the refrigerant The following sections will focus on the causes and methods of mitigation for...

Страница 19: ...constitutes the primary method for controlling structural vibration VRJ scroll compressors are designed to produce minimal vibration during operations The use of rubber isolators on the compressor ba...

Страница 20: ...ust be taken never drill holes into the pipe work after installation Compressors are provided with a lifting lug This lug should always be used to lift the compressor Once the compressor is installed...

Страница 21: ...lux is acidic and can cause substantial damage to the internal parts of the system and compressor The PVE oil used in VRJ compressors is highly hygroscopic and will rapidly absorb moisture from the ai...

Страница 22: ...sulation resistance must be greater than 1 megohm when measured with a 500 volt direct current megohm tester Each compressor motor is tested at the factory with a high potential voltage hi pot that ex...

Страница 23: ...ping US thread bolts washers and sleeves Industrial pack Ordering code numbers Compressors are not packed individually but are shipped all together on one pallet They can be ordered in quantities of f...

Страница 24: ...nd positioned us as distinct variable speed technology specialists Today we operate from engineering and manufacturing facilities spread across three continents Danfoss Inverter Scrolls Danfoss Turboc...

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