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Application Guidelines

15

AB141686422149en-US0401

System design recommendations 

Proper piping practices should be employed to 
ensure adequate oil return, even under minimum 
load conditions with special consideration given 
to the size and slope of the tubing coming 
from the evaporator. Tubing returns from the 
evaporator should be designed so as not to trap 
oil and to prevent oil and refrigerant migration 
back to the compressor during off-cycles.

It is particularly important and critical with 
variable capacity systems, where very low 
velocities can be achieved for long periods of 
time, generating oil return issues. 

If the evaporator lies above the compressor, as 
is often the case in split or remote condenser 
systems, the addition of a pump-down cycle 
is strongly recommended. If a pump-down 
cycle were to be omitted, the suction line must 
have a loop at the evaporator outlet to prevent 
refrigerant from draining into the compressor 
during off-cycles.

If the evaporator were situated below the 
compressor, the suction riser must be trapped so 
as to prevent liquid refrigerant from collecting at 
the thermal bulb location (see fig. 1).

When the condenser is mounted at a higher 
position than the compressor, a suitably sized 
«U»-shaped trap close to the compressor is 
necessary to prevent oil leaving the compressor 
from draining back to the discharge side of the 
compressor during off cycle. The upper loop also 
helps avoid condensed liquid refrigerant from 
draining back to the compressor when stopped 
(see fig. 2). The maximum elevation difference 
between the indoor and outdoor section 
cannot exceed 26 feet. System manufacturers 
should specify precautions for any applications 
that exceed these limits to ensure compressor 
reliability.

Piping should be designed with adequate three-
dimensional flexibility. It should not be in contact 
with the surrounding structure, unless a proper 
tubing mount has been installed. This protection 
proves necessary to avoid excess vibration, which 
can ultimately result in connection or tube failure 
due to fatigue or wear from abrasion. Aside from 
tubing and connection damage, excess vibration 
may be transmitted to the surrounding structure 
and generate an unacceptable noise level within 
that structure as well (for more information on 
noise and vibration, see the section on: “Sound 
and vibration management” section.

Essential piping design  
considerations

Successful application of scroll compressors 
is dependent on careful selection of the 
compressor for the application. If the compressor 
is not correct for the system, it will operate 

beyond the limits given in this manual. Poor 
performance, reduced reliability, or both may 
result.

General

0.5 % slope,
13 ft/s or more

0.5 % slope,
13 ft/s or more

U-trap

U-trap, as short as possible

U-trap, as short as possible

max. 13 ft

fig.1

max. 13 ft

26 to 40 ft/s

To condenser

Evaporator

Condenser

HP

U-trap

3D flexibility

Upper loop

LP

fig. 2

Содержание VRJ

Страница 1: ...Danfoss Inverter scroll compressor VRJ For Residential Applications R410A Application Guidelines http danfoss us com...

Страница 2: ......

Страница 3: ...pply 11 Compressor ambient temperature 11 Application envelope 12 High and low pressure protection 13 Crankcase heating 13 Oil return management 13 On off cycling cycle rate limit 14 Start up sequence...

Страница 4: ...lect a compressor size that achieves the peak load system cooling capacity demand at its maximum speed Nominal cooling capacity select a compressor size that achieves the nominal system cooling capaci...

Страница 5: ...git serial number 12345678 A 25 B Plant assembly line code Month code Application Family refrigerant V Variable speed R Residential J R410A PVE lubricant Swept Volume Displacement in cc rev Model Vari...

Страница 6: ...ompressor isentropic efficiency rpm Hz Btu hr Ton High SEER conditions H VRJ028 3 Tons 3600 60 36700 3 06 66 2 4200 70 42700 3 56 64 9 VRJ035 4 Tons 3600 60 46400 3 87 67 6 4200 70 53400 4 45 65 1 VRJ...

Страница 7: ...1 161 5 16 18 UNC self tapping Recommended torque for mounting bolts 8 ft lbs 1ft lbs 0 433 9 40 4 x 0 75 0 78 3 750 5 06 4 38 2 74 2 80 34 31 45 14 4 32 3 750 7 491 7 509 9 40 7 491 7 509 15 53 Suct...

Страница 8: ...ording to UL requirements With VRJ compressors the LRA value is low because the variable speed drive reacts very rapidly far below 1 second The MCC value is the maximum at which the compressor can be...

Страница 9: ...ion will be not possible If compressor and drive T1 T2 and T3 terminals are not matching the compressor can go in reverse rotation This results in excessive noise no pressure differential between suct...

Страница 10: ...ive 97 23 EC Low voltage directive 73 23 EC 93 68 EC Internal free volume Manufacturer s declaration of incorporation ref EC Machines Directives 98 392 CE Contact Danfoss Products Internal free volume...

Страница 11: ...bricant provides the best possible result in terms of reliability and compressor lifetime Although the compressor itself can withstand low ambient temperature the system may require specific design fe...

Страница 12: ...controller software s The discharge temperature depends mainly on the combination of evaporating temperature condensing temperature and suction gas superheat and speed Discharge gas temperature should...

Страница 13: ...y switch loss of charge safety switch setting is given in the above table Either the LP safety switch must be a manual lockout device or an automatic switch wired into an electrical lockout circuit Th...

Страница 14: ...arts VRJ compressors start with a defined ramp up and stay at a fixed speed for some seconds Then the compressor speed increases up to the desired set point according to capacity request On off cyclin...

Страница 15: ...ide of the compressor during off cycle The upper loop also helps avoid condensed liquid refrigerant from draining back to the compressor when stopped see fig 2 The maximum elevation difference between...

Страница 16: ...ronic expansion valve for all air conditioning and heat pump applications with VRJ compressors An EXV has two key benefits it provides modulating control of the system under varying load conditions an...

Страница 17: ...onnected to the drive Water utilising systems Apart from residual moisture in the system after commissioning water could also enter the refrigeration circuit during operation Water in the system shall...

Страница 18: ...long the parts of the unit and structure Gas pulsation This tends to travel through the cooling medium i e the refrigerant The following sections will focus on the causes and methods of mitigation for...

Страница 19: ...constitutes the primary method for controlling structural vibration VRJ scroll compressors are designed to produce minimal vibration during operations The use of rubber isolators on the compressor ba...

Страница 20: ...ust be taken never drill holes into the pipe work after installation Compressors are provided with a lifting lug This lug should always be used to lift the compressor Once the compressor is installed...

Страница 21: ...lux is acidic and can cause substantial damage to the internal parts of the system and compressor The PVE oil used in VRJ compressors is highly hygroscopic and will rapidly absorb moisture from the ai...

Страница 22: ...sulation resistance must be greater than 1 megohm when measured with a 500 volt direct current megohm tester Each compressor motor is tested at the factory with a high potential voltage hi pot that ex...

Страница 23: ...ping US thread bolts washers and sleeves Industrial pack Ordering code numbers Compressors are not packed individually but are shipped all together on one pallet They can be ordered in quantities of f...

Страница 24: ...nd positioned us as distinct variable speed technology specialists Today we operate from engineering and manufacturing facilities spread across three continents Danfoss Inverter Scrolls Danfoss Turboc...

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