FRONT 4–19
5-2. REPAIR PROCEDURE
1. Remove the related parts.
•
Hood, radiator grill and front bumper.
•
Door and fender.
•
Wiper, cowl and windshield.
•
Weatherstrip and pillar trims.
•
Instrument panel and wiring harness.
•
Carpet and others.
2. Roughly pull out and straighten the damaged area.
•
Check the damage to the wheelhouse and roof
before removing the brace wheelhouse and front
pillar and determine the extent of the damage.
•
Use the frame straightener to roughly pull out and
repair the damaged front pillar before removing
the brace wheelhouse and front panel.
NOTE: Pull out until the pillar is lined up with the
surface of the windshield and do not pull out more
than necessary.
CAUTION: To prevent eye injury, wear goggles or
safety glasses whenever sanding, cutting, or grind-
ing.
•
Using a chisel, pry off the welded flange from the
front body pillar and wheelhouse.
Fig. 27
3. Remove the brace wheelhouse.
•
Center punch around the spot weld imprints.
•
Use the special spot cutter to drill holes at the
spot weld nuggets on the brace wheelhouse.
•
Remove the MIG weld areas with a disc sander.
Fig. 28
4. Peel off the undercoat and sealer.
•
Heat the undercoat and sealer at the welding
areas of the wheelhouse and longitudinal with a
gas torch and peel off the undercoat and sealer
with a steel spatula.
5. Cut and pry off the front pillar.
•
Cut off the front pillar along the bold lines as
shown in the figure below with a handsaw and
snips carefully.
NOTE: Be careful not to cut the inner section.
Содержание TACUMA
Страница 1: ...BODY REPAIR MANUAL TACUMA ...
Страница 9: ...GENERAL INFORMATION 1 5 BLANK ...
Страница 10: ...1 6 GENERAL INFORMATION Fig 3 9 TECHNICAL ILLUSTRATION ...
Страница 12: ...1 8 GENERAL INFORMATION Fig 4 ...
Страница 14: ...1 10 GENERAL INFORMATION Fig 5 ...
Страница 16: ...1 12 GENERAL INFORMATION Fig 6 ...
Страница 89: ...BODY DIMENSION 8 3 Fig 2 1 1 UNDER BODY ...
Страница 90: ...8 4 BODY DIMENSION Fig 3 1 2 FRONT FRAME ...
Страница 91: ...BODY DIMENSION 8 5 Fig 4 1 3 REAR FRAME ...
Страница 92: ...8 6 BODY DIMENSION Fig 5 1 4 FRONT PANEL ...
Страница 93: ...BODY DIMENSION 8 7 Fig 6 1 5 ENGINE ROOM ...
Страница 94: ...8 8 BODY DIMENSION Fig 7 ENGINE ROOM Continued ...
Страница 95: ...BODY DIMENSION 8 9 Fig 8 ENGINE ROOM Continued ...
Страница 96: ...8 10 BODY DIMENSION Fig 9 1 6 SIDE OUTER ...
Страница 97: ...BODY DIMENSION 8 11 Fig 10 2 BODY WELDING DIAGRAM 2 1 FRONT PANEL UPPER ...
Страница 98: ...8 12 BODY DIMENSION Fig 11 2 2 FRONT WHEEL HOUSE ...
Страница 100: ...8 14 BODY DIMENSION Fig 13 2 4 DASH PANEL UPPER ...
Страница 102: ...8 16 BODY DIMENSION Fig 15 DASH PANEL LOWER Continued 1 2 2 4 5 2 2 1 Arc welding Arc welding ...
Страница 103: ...BODY DIMENSION 8 17 Fig 16 2 6 ROOF ...
Страница 104: ...8 18 BODY DIMENSION Fig 17 2 7 BODY SIDE AND WHEEL HOUSE INNER ...
Страница 105: ...BODY DIMENSION 8 19 Fig 18 2 8 REAR FRAME ...
Страница 106: ...8 20 BODY DIMENSION Fig 19 2 9 TAIL GATE ...
Страница 111: ...SEALING CAULKING AND DEADNER 9 3 A B A C B A B A B C SECT A A SECT B B SECT C C Fig 2 ENGINE ROOM Continued ...
Страница 112: ...9 4 SEALING CAULKING AND DEADNER ENGINE ROOM Continued Fig 3 C A B VIEW B VIEW A VIEW C ...
Страница 113: ...SEALING CAULKING AND DEADNER 9 5 ROOF Fig 4 A A RUB AFTER SEALING SECT A A ...
Страница 114: ...9 6 SEALING CAULKING AND DEADNER INSIDE ROOM Fig 5 B C C A A B SECT A A SECT B B SECT C C ...
Страница 115: ...SEALING CAULKING AND DEADNER 9 7 FLOOR TRUNK ROOM Fig 6 SECT A A SECT B B SECT C C SECT D D SECT E E RUB AFTER SEALING ...
Страница 116: ...9 8 SEALING CAULKING AND DEADNER HOOD Fig 7 A A A SECT A A RUB AFTER SEALING VIEW A ...
Страница 119: ...SEALING CAULKING AND DEADNER 9 11 Fig 10 1 2 CAULKING ENGINE ROOM ...
Страница 120: ...9 12 SEALING CAULKING AND DEADNER UNDER BODY Fig 11 ...
Страница 121: ...SEALING CAULKING AND DEADNER 9 13 BACK PANEL Fig 12 ...
Страница 124: ...9 16 SEALING CAULKING AND DEADNER Fig 16 UNDER BODY ...
Страница 125: ...SEALING CAULKING AND DEADNER 9 17 ROOF DOOR Fig 17 ...