
4–8 FRONT
•
Use a hammer and dolly to mold damaged areas
of the front longitudinal, rear wheelhouse and
other panels.
•
Even out the welding flanges with a hammer and
dolly.
7. Set the new front wheelhouse panel.
•
Grind both sides of the welding section of the
front, rear wheelhouse and front longitudinal with
a disc sander to remove the paint and expose
the steel plate.
CAUTION: To prevent eye injury, wear goggles or
safety glasses whenever sanding, cutting, or grind-
ing.
•
Clamp to the front longitudinal with vise grips and
squill vises.
•
Clamp the front panel with vise grips.
NOTE: Use of jigs is recommended.
•
Weld the clamped sections for temporary instal-
lation.
CAUTION: To prevent eye injury and burns when
welding, wear an approved welding helmet, gloves
and safety shoes.
8. Measure the front compartment diagonally.
•
Measure the front compartment diagonally with a
tracking gauge or convex rule to check it for twist-
ing or bending.
•
Temporarily assemble the fender and hood, then
check the clearances and level differences.
9. Perform the main welding.
•
Weld as much as possible with the jig still
mounted.
•
Perform a trial welding first, and check the weld-
ing condition.
•
Perform the welding.
Fig. 12
NOTE:
•
If damage has occurred only front side, cut the
damaged section of the front wheelhouse, trim
the new panel to fit the remaining section, then
butt weld both parts at the inner ends.
6. Mold damaged related parts.
•
Fill any holes drilled by welding.
Fig. 13
Содержание TACUMA
Страница 1: ...BODY REPAIR MANUAL TACUMA ...
Страница 9: ...GENERAL INFORMATION 1 5 BLANK ...
Страница 10: ...1 6 GENERAL INFORMATION Fig 3 9 TECHNICAL ILLUSTRATION ...
Страница 12: ...1 8 GENERAL INFORMATION Fig 4 ...
Страница 14: ...1 10 GENERAL INFORMATION Fig 5 ...
Страница 16: ...1 12 GENERAL INFORMATION Fig 6 ...
Страница 89: ...BODY DIMENSION 8 3 Fig 2 1 1 UNDER BODY ...
Страница 90: ...8 4 BODY DIMENSION Fig 3 1 2 FRONT FRAME ...
Страница 91: ...BODY DIMENSION 8 5 Fig 4 1 3 REAR FRAME ...
Страница 92: ...8 6 BODY DIMENSION Fig 5 1 4 FRONT PANEL ...
Страница 93: ...BODY DIMENSION 8 7 Fig 6 1 5 ENGINE ROOM ...
Страница 94: ...8 8 BODY DIMENSION Fig 7 ENGINE ROOM Continued ...
Страница 95: ...BODY DIMENSION 8 9 Fig 8 ENGINE ROOM Continued ...
Страница 96: ...8 10 BODY DIMENSION Fig 9 1 6 SIDE OUTER ...
Страница 97: ...BODY DIMENSION 8 11 Fig 10 2 BODY WELDING DIAGRAM 2 1 FRONT PANEL UPPER ...
Страница 98: ...8 12 BODY DIMENSION Fig 11 2 2 FRONT WHEEL HOUSE ...
Страница 100: ...8 14 BODY DIMENSION Fig 13 2 4 DASH PANEL UPPER ...
Страница 102: ...8 16 BODY DIMENSION Fig 15 DASH PANEL LOWER Continued 1 2 2 4 5 2 2 1 Arc welding Arc welding ...
Страница 103: ...BODY DIMENSION 8 17 Fig 16 2 6 ROOF ...
Страница 104: ...8 18 BODY DIMENSION Fig 17 2 7 BODY SIDE AND WHEEL HOUSE INNER ...
Страница 105: ...BODY DIMENSION 8 19 Fig 18 2 8 REAR FRAME ...
Страница 106: ...8 20 BODY DIMENSION Fig 19 2 9 TAIL GATE ...
Страница 111: ...SEALING CAULKING AND DEADNER 9 3 A B A C B A B A B C SECT A A SECT B B SECT C C Fig 2 ENGINE ROOM Continued ...
Страница 112: ...9 4 SEALING CAULKING AND DEADNER ENGINE ROOM Continued Fig 3 C A B VIEW B VIEW A VIEW C ...
Страница 113: ...SEALING CAULKING AND DEADNER 9 5 ROOF Fig 4 A A RUB AFTER SEALING SECT A A ...
Страница 114: ...9 6 SEALING CAULKING AND DEADNER INSIDE ROOM Fig 5 B C C A A B SECT A A SECT B B SECT C C ...
Страница 115: ...SEALING CAULKING AND DEADNER 9 7 FLOOR TRUNK ROOM Fig 6 SECT A A SECT B B SECT C C SECT D D SECT E E RUB AFTER SEALING ...
Страница 116: ...9 8 SEALING CAULKING AND DEADNER HOOD Fig 7 A A A SECT A A RUB AFTER SEALING VIEW A ...
Страница 119: ...SEALING CAULKING AND DEADNER 9 11 Fig 10 1 2 CAULKING ENGINE ROOM ...
Страница 120: ...9 12 SEALING CAULKING AND DEADNER UNDER BODY Fig 11 ...
Страница 121: ...SEALING CAULKING AND DEADNER 9 13 BACK PANEL Fig 12 ...
Страница 124: ...9 16 SEALING CAULKING AND DEADNER Fig 16 UNDER BODY ...
Страница 125: ...SEALING CAULKING AND DEADNER 9 17 ROOF DOOR Fig 17 ...