4–16 FRONT
6. Mold damaged related parts.
•
Reshape the dash panel lower, crossmember
front floor panel and other related parts with a
hammer and dolly.
•
Even out the welding areas with a hammer and
dolly.
•
Fill any holes drilled by welding.
7. Set the new support control arm.
•
Preset the new support control arm at the posi-
tion and marked welding position and will be
welded by MIG plug welding.
•
Increase the number of plug welding by 20%.
•
Drill holes through the marked position with a 5
mm drill for MIG plug welding.
CAUTION: To prevent eye injury, wear goggles or
safety glasses whenever sanding, cutting, or grind-
ing.
•
Set the support control arm in place using a jack
and clamp with the vise grips.
NOTE: Use of jigs is recommended for correct posi-
tions.
•
Check the clearance and even out the flanges for
with a hammer and dolly.
8. Perform the main welding.
•
Plug weld the holes of support control arm with a
MIG welder.
CAUTION: To prevent eye injury and burns when
welding, wear an approved welding helmet, gloves
and safety shoes.
9. Finish the welding areas.
•
Level the plug welded areas with a disc sander.
10.Apply the sealer.
•
Apply the sealer to the inside of passenger com-
partment joint areas.
11.Apply the undercoat.
•
Undercoat to the surface of front floor,
crossmember front floor, support control arm and
others.
12.Apply the paint.
CAUTION
•
Ventilate when spraying paint. Most paint contains
substances that are harmful if inhaled or swal-
lowed.
Read the paint label before opening paint con-
tainer.
•
Avoid contact with skin. Wear an approved res-
pirator, gloves, eye protection and appropriate
clothing when painting.
•
Paint is flammable. Store in a safe place, and
keep it away from sparks, flames or cigarettes.
•
Grind both sides of the welding section of the sup-
port control arm and the matching surface of parts
with a disk sander to remove the paint and ex-
pose the steel plate.
Fig. 24
2
2
15
12
12
Содержание TACUMA
Страница 1: ...BODY REPAIR MANUAL TACUMA ...
Страница 9: ...GENERAL INFORMATION 1 5 BLANK ...
Страница 10: ...1 6 GENERAL INFORMATION Fig 3 9 TECHNICAL ILLUSTRATION ...
Страница 12: ...1 8 GENERAL INFORMATION Fig 4 ...
Страница 14: ...1 10 GENERAL INFORMATION Fig 5 ...
Страница 16: ...1 12 GENERAL INFORMATION Fig 6 ...
Страница 89: ...BODY DIMENSION 8 3 Fig 2 1 1 UNDER BODY ...
Страница 90: ...8 4 BODY DIMENSION Fig 3 1 2 FRONT FRAME ...
Страница 91: ...BODY DIMENSION 8 5 Fig 4 1 3 REAR FRAME ...
Страница 92: ...8 6 BODY DIMENSION Fig 5 1 4 FRONT PANEL ...
Страница 93: ...BODY DIMENSION 8 7 Fig 6 1 5 ENGINE ROOM ...
Страница 94: ...8 8 BODY DIMENSION Fig 7 ENGINE ROOM Continued ...
Страница 95: ...BODY DIMENSION 8 9 Fig 8 ENGINE ROOM Continued ...
Страница 96: ...8 10 BODY DIMENSION Fig 9 1 6 SIDE OUTER ...
Страница 97: ...BODY DIMENSION 8 11 Fig 10 2 BODY WELDING DIAGRAM 2 1 FRONT PANEL UPPER ...
Страница 98: ...8 12 BODY DIMENSION Fig 11 2 2 FRONT WHEEL HOUSE ...
Страница 100: ...8 14 BODY DIMENSION Fig 13 2 4 DASH PANEL UPPER ...
Страница 102: ...8 16 BODY DIMENSION Fig 15 DASH PANEL LOWER Continued 1 2 2 4 5 2 2 1 Arc welding Arc welding ...
Страница 103: ...BODY DIMENSION 8 17 Fig 16 2 6 ROOF ...
Страница 104: ...8 18 BODY DIMENSION Fig 17 2 7 BODY SIDE AND WHEEL HOUSE INNER ...
Страница 105: ...BODY DIMENSION 8 19 Fig 18 2 8 REAR FRAME ...
Страница 106: ...8 20 BODY DIMENSION Fig 19 2 9 TAIL GATE ...
Страница 111: ...SEALING CAULKING AND DEADNER 9 3 A B A C B A B A B C SECT A A SECT B B SECT C C Fig 2 ENGINE ROOM Continued ...
Страница 112: ...9 4 SEALING CAULKING AND DEADNER ENGINE ROOM Continued Fig 3 C A B VIEW B VIEW A VIEW C ...
Страница 113: ...SEALING CAULKING AND DEADNER 9 5 ROOF Fig 4 A A RUB AFTER SEALING SECT A A ...
Страница 114: ...9 6 SEALING CAULKING AND DEADNER INSIDE ROOM Fig 5 B C C A A B SECT A A SECT B B SECT C C ...
Страница 115: ...SEALING CAULKING AND DEADNER 9 7 FLOOR TRUNK ROOM Fig 6 SECT A A SECT B B SECT C C SECT D D SECT E E RUB AFTER SEALING ...
Страница 116: ...9 8 SEALING CAULKING AND DEADNER HOOD Fig 7 A A A SECT A A RUB AFTER SEALING VIEW A ...
Страница 119: ...SEALING CAULKING AND DEADNER 9 11 Fig 10 1 2 CAULKING ENGINE ROOM ...
Страница 120: ...9 12 SEALING CAULKING AND DEADNER UNDER BODY Fig 11 ...
Страница 121: ...SEALING CAULKING AND DEADNER 9 13 BACK PANEL Fig 12 ...
Страница 124: ...9 16 SEALING CAULKING AND DEADNER Fig 16 UNDER BODY ...
Страница 125: ...SEALING CAULKING AND DEADNER 9 17 ROOF DOOR Fig 17 ...