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Table of Contents

Hard Water and the Scale and Rust Problem

The Scale and Rust Problem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.1

What is Limescale? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2

The Formation of Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2.1 Changes of water pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2.2 Increase of water temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.3

Problems caused by Scale and Rust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.3.1 Rust - the common problem with scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.3.2 Bacterial growth - the side effect of scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

II.

Vulcan - Information and Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Vulcan - Your Electronic Anti-Scale System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.1

Quick Info. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.2

The Vulcan full Acrylic Cast. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.3

The Vulcan Impulse Bands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.4

Quality Indicators - 12 Reasons why Vulcan is so good . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.5

German Quality Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

The Vulcan Technology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.1.1 1st Vulcan effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.1.2 2nd Vulcan effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.1

Electronic Scale Protection - The 3 Vulcan Effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

The removal of scale = the removal of rust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

The removal of scale = the removal of bacteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.1.3 3rd Vulcan effect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.2

Physical Water Treatment - How it works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

3.2.1 The Vulcan impulse field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

3.2.2 Two natural phenomena . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

a) Separation of Ca(HCO3)2 by controlled electrophoresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

b) Separation of Ca(HCO3)2 by overtone treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

External Factors and their Influence on the Treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.1

The Time Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

4.2

The Distance Factor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

4.3

The Combination Factors: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Temperature - Pressure - Type of heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

4.4

The Water Quality Factor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

4.4.1 High concentration of iron (Fe) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

4.4.2 High concentration of manganese (Mn) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

4.4.3 High concentration of salts - (Cl, PO, NO3, SO4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

4.4.4 Very high concentration of calcium (Ca) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

4.4.5 Swimming pool water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Product Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.1

Vulcan vs. Water Softeners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

5.2

Vulcan vs. Magnetic Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Содержание Vulcan 3000

Страница 1: ...Against Scale and Rust Technology Applications Installation Made in Germany Training Book...

Страница 2: ...ctronic Scale Protection The 3 Vulcan Effects 8 The removal of scale the removal of rust 9 The removal of scale the removal of bacteria 9 3 1 3 3rd Vulcan effect 9 3 2 Physical Water Treatment How it...

Страница 3: ...24 7 4 Hospitality Hotels Restaurants Caf s 24 7 5 Hospitals Nursing Homes Residences 25 7 6 Agriculture Plants Livestock Machinery 25 7 7 Industrial Applications 25 7 8 Maritime Applications 25 7 9 P...

Страница 4: ...ems RO 35 10 8 Vulcan and Water Softeners 35 10 9 Savings Potential in Machinery Operation 36 IV Installation and FAQs 37 11 Vulcan Installation 37 11 1 Choosing the right Vulcan Size 37 11 1 1 The pi...

Страница 5: ...ams 45 12 1 Commercial Line Vulcan S10 Vulcan S25 Vulcan S100 45 13 Installation Check List 46 14 FAQs Frequently Asked Questions 47 14 1 The Piping System 47 14 2 The Water Quality 48 14 3 Installati...

Страница 6: ......

Страница 7: ...bined with an extensive warranty Christiani Wassertechnik GmbH CWT K penicker Str 154 10997 Berlin Germany From USA Canada Phone 1 719 300 0494 E Mail jc cwt international com Web www vulcan descaler...

Страница 8: ...ystals adhere to each other adhere to surfaces and immediately produce solid scale deposits that have a very destructive effect 1 2 1 Changes of water pressure Scale grows in particular when the water...

Страница 9: ...scale deposits also attract other unwanted substances which again create even more problems and threats The main components of scale are calcium and magnesium This would lead us to believe that scale...

Страница 10: ...lcan is especially designed for use in humid wet very cold or very hot areas The acrylic cast ensures that the circuit board is protected The parts are fully covered in acrylic Therefore the parts can...

Страница 11: ...nt area ratio The impulse bands cover the surface area that is vital for the treatment The surface of the pipe that is covered by the impulse band is the treatment area This area needs to be large eno...

Страница 12: ...rnal UL and T V approved electronic switching adaptors They operate with a very low power consumption of 100 240V and equalize possible power instabilty Vulcan is not magnetic based Therefore it opera...

Страница 13: ...the product was tested and certified for safety according to the German Equipment Safety Law The GS mark is a certification that includes periodic factory inspections covering the quality system for...

Страница 14: ...Two simultaneous processes take place in untreated hard water a In the first process scale deposits result from calcium crystals adhering to each other which then adhere to surfaces This first proces...

Страница 15: ...g ground for bacteria and other unwanted substances As soon as Vulcan is installed and the scale is cleaned away the bacteria breeding ground disappears This way bacterial contamination is greatly red...

Страница 16: ...ns that only one impulse band side is active at a time the frequencies in the impulse field are overlapping This effect multiplies the frequency patterns which again creates specific harmonic overtone...

Страница 17: ...a water cluster which is basically the smallest entity of water The extreme short wave lengths of the overtone parallels that of the water cluster to the extent that the two begin resonating with each...

Страница 18: ...e larger the crystals the longer it takes until they fall apart again It is well known in nature that heat speeds up the growth process It is the same with the mono crystals In warm water the crystals...

Страница 19: ...than at 130 C 266 F and so on This is a natural finding as heat promotes the scale formation In general the calcium crystals naturally want to gain back their common shape Combinations A mixture of i...

Страница 20: ...l 4 4 3 High concentration of salts Cl PO NO3 SO4 Sea Water Very salty water e g sea water usually does not lead to scale problems In general ocean water does not affect the performance of Vulcan and...

Страница 21: ...back step by step e g start with a reduction of 10 and then raise it Active oxygen is used as chlorine free disinfection alternative The amount can also often be reduced Please apply the step by step...

Страница 22: ...ly people people with salt restricted diets or anyone who is health conscious should consult a physician regarding the sodium intake increase when using a water softener The water loses its natural ta...

Страница 23: ...eeding ground biofilm for bacteria or other unwanted substances Many producers of magnetic devices therefore suggest to turn off the unit and flush the pipes every six months as a solution to the prob...

Страница 24: ...curate settings Instead Vulcan is maintenance free and does not change the water composition It leaves calcium and magnesium in the water which are important minerals for the body Bene ts of using Vul...

Страница 25: ...y have remained free of scale as has the shower I was amazed to see the positive difference I have noticed that my hair feels softer after washing it without using any additional hair cosmetics Also t...

Страница 26: ...om Dishwashers washing ma chines bathrooms fittings etc Kitchens and kitchen appliances Kitchen surfaces sinks faucets and fixtures stay cleaner You will quickly notice that scale is visible but acts...

Страница 27: ...Water tanks in the primary and secondary circuit will need less cleaning and the frequency of cleaning periods will be extended When water is heated in a water heater or with a tank less water heater...

Страница 28: ...tended fewer malfunctions with backwash valves etc Throw out those expensive water softeners Running a water softener is a costly measure Large amounts of salt are needed to operate the system On aver...

Страница 29: ...g machine 10 00 13 00 5 Minimal use of salt for your dishwasher 10 00 13 00 6 Savings on aggressive cleaning agents 15 00 20 00 7 Savings on shampoo soap or expensive skin care products 20 00 26 00 8...

Страница 30: ...ng facilities Also restaurants and food courts will benefit from the Vulcan treated water with a reduction in scale and better drinking water characteristics 7 3 Swimming Pools and Spas Swimming pools...

Страница 31: ...es bacterial growth Vulcan also has a positive effect on water for lifestock and plants as they will absorb and process the water better Additives to water such as fertilizers vitamins etc mix very we...

Страница 32: ...ell aligned monocrystal The water droplets are finer which allows you to produce a better ice crystal structure that will last longer 7 12 Naval Ships A naval ships carries a lot of machinery and equi...

Страница 33: ...aving time on maintenance and cleaning increasing the efficiency of hot water systems removing the need for descaling chemicals and salts and preventing new scale deposits from forming 7 15 Wells Hard...

Страница 34: ...with it f Vulcan minimizes bacterial growth in pipes Thick scale deposits with their uneven surfaces are the per fect breeding ground for bacteria Once the scale is gone there are no more nesting are...

Страница 35: ...your tap drinking water last longer Water filters and RO membranes will work more efficiently and the permeate is easier to handle Spas swimming pools and jacuzzis Swimming pools Vulcan makes pool cle...

Страница 36: ...ments This layer inevitably causes a great reduction in the capability of the heat to transfer A scale deposit of only 2mm 0 078 inches can lead to an energy loss of more than 15 The increase in heati...

Страница 37: ...ons of water are wasted each time the softener granule has to be washed Malfunctions and repairs are likely with an built in system These can easily add up to hundreds of dollars in repair costs 9 5 S...

Страница 38: ...control legionella Therefore water is normally heated to 60 64 C 140 147 F a Standard water heaters electric gas oil with a tank Standard water heaters operate with a heating element temperature anyw...

Страница 39: ...e making process The benefit Ice machines build less deposits during production which keeps machines running more reliably w Application Examples Hotels and Resorts Restaurants and Kitchens Wellness C...

Страница 40: ...rgely affected by the water quality The Vulcan Electronic Impulse Technology changes the typical crystal structure of scale from a chaotic clutter into a well aligned monocrystal The water droplets ar...

Страница 41: ...r softener and replace it with a Vulcan system If you need to operate a softener Vulcan can be installed as an addition which helps the softener s performance a Vulcan replaces water softeners Vulcan...

Страница 42: ...ed 2 If additives are used they are often more effective and last longer 3 The machine can run longer before it needs to be serviced again Often cleaning of the parts is much easier 4 Less repairs and...

Страница 43: ...the cleaning process is set to dismantle a fine layer of scale at a time This powder is washed away by the water and ensures a gentle secure cleaning If you got it wrong The problem of underperformanc...

Страница 44: ...e the hourly usage for a short period The maximum capacity is reached at the moment of simultaneous consumption peak consumption For example a peak moment is reached when the kitchen water is running...

Страница 45: ...ulcan size needs to be selected according to the pipe size of the circulation Open loop circulation line Basement installation Storage tank installation Vulcan installation in an apartment building Vu...

Страница 46: ...water inlet to the heat exchanger 2 Solar Pool Heating and Filtration System For optimal results Vulcan should be placed between the lter and the heat exchanger Circulation Pump Solar Heating System V...

Страница 47: ...oor scenario They are backed up by a battery to secure a full 24h power cycle max 65 C 149 F Vulcan protection casing Solar power panel Vulcan outdoor installation Vulcan installation with a protectio...

Страница 48: ...osure to direct water 2 Use the included switching power supply unit only 3 Do not cut the impulse bands nor the 24 V power cord of the power supply unit 4 Do not remove the end caps or the impulse ba...

Страница 49: ...5 Plug another impulse band into the next impulse band in jack and according to the device type repeat steps 2 4 until all impulse bands are in use All impulse bands must be wound tightly around the...

Страница 50: ...s of water The water through Vulcan is soft and has an increased permeability Vulcan makes city water to drinking water and can be used as better cooling water The effectiveness of the water treatment...

Страница 51: ...r metal pipes than for plastic pipes This is reflected in the programs They allow a fine tuning of the Vulcan impulse which adjusts the impulse strengths according to diameter and pipe material 12 1 C...

Страница 52: ...stall Vulcan after the filter Pumps If possible we advise installing Vulcan after any pumps OK 4 Have you checked for strong electricity magnetic fields or electro motors Please make sure that there a...

Страница 53: ...rocess may take as long as it took the deposits to develop Will the scale that is cleaned out block the pipes No the scale is slowly dissolved back into a solution and the calcium and magnesium is was...

Страница 54: ...a shower or even simply washing your hands Most importantly scale loses its adhesive characteristic The treatment does not however change the measured water hardness So on a chemical level you have th...

Страница 55: ...ull 10 year warranty and has a 30 year life span It is German T V certified and is CE CUL and UL listed Your Vulcan unit is 100 covered under most circumstances The units have an expected life of over...

Страница 56: ...g in the pipe for some days or weeks it was soaking up the rusty color of the deposit You will then see the red color until all water in the piping has been flushed out and new water is pumped through...

Страница 57: ...9 46 2 27 482 28 2 560 31 4 32 7 56 28 479 26 9 47 9 28 500 29 2 580 32 5 33 9 58 29 496 27 8 49 6 29 517 30 2 600 33 6 35 1 60 30 514 28 8 51 4 30 535 31 3 620 34 8 36 2 62 31 531 29 7 53 1 31 553 32...

Страница 58: ...3 3 2 x 1 m 0 4 10 mm 2 x 3 3 2 x 1 m 0 8 20 mm 4 x 6 7 4 x 2 m 0 8 20 mm 6 x 13 2 6 x 4 m 0 8 20 mm 8 x 32 9 8 x 10 m 0 8 20 mm 10 x 98 5 10 x 30 m 0 8 20 mm Measurements 3 1 5 1 1 2 80 130 30 mm 3 3...

Страница 59: ...onal water softeners in medical applications Water Treatment Medical Applications Against Scale and Rust Naval Ships www cwt internation al com Vulcan water treatment is the eco friendly and salt free...

Страница 60: ...CWT K penicker Str 154 10997 Berlin Germany Phone 49 0 30 23 60 77 8 0 Fax 49 0 30 23 60 77 8 10 UK dial 44 0 20 331 88 638 USA dial 1 917 300 0494 Web International www cwt international com Web USA...

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