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BEFORE YOU BEGIN

• READ THIS MANUAL COMPLETELY BEFORE STARTING YOUR INSTALLATION.

• CONSULT LOCAL OFFICIALS FOR ANY APPLICABLE CODES AND REGULATIONS.

• DETERMINE THE BEST LOCATION FOR YOUR BASIN AND CONTROL PANEL (SEE FIG. 1). DO NOT DROP OR

ROLL BASIN. THIS WILL DAMAGE UNIT AND VOID THE WARRANTY.

• MINIMIZE THE USE OF ELBOWS ON THE INLET LINE. IF REQUIRED ONLY USE 45° ELBOWS.

• PLAN YOUR INSTALLATION LOCATION CAREFULLY TO INSURE A MINIMUM 1/8” PER FOOT DROP ON THE

INLET LINE WHILE STAYING WITHIN THE ALLOWABLE INLET ZONE.

• DETERMINE WHERE THE INCOMING POWER WILL BE SUPPLIED FROM AND IF IT CAN HANDLE THE RATED

LOAD FOR YOUR PUMP STATION.

• MOUNT CONTROL PANEL IN ACCORDANCE WITH ELECTRICAL CODES AND WHERE ALARM LIGHT CAN BE

EASILY SEEN.

• OBTAIN ALL NECESSARY PERMITS. CALL YOUR LOCAL UTILITIES COMMITTEE BEFORE DIGGING TO

LOCATEALL UNDERGROUND LINES AND CABLES.

•

MAKE SURE YOU HAVE THE NECESSARY EQUIPMENT AND SUPPLIES BEFORE STARTING YOUR

INSTALLATION. (SEE TOOL AND MATERIAL LISTS)

• DETERMINE THE BALLAST REQUIREMENTS FOR YOUR PARTICULAR BASIN SIZE. (SEE CHART 1)

• USE ONLY THE ELECTRIC CABLE SPECIFIED IN CHART 2.

DO NOT USE ANY OTHER CABLE.

TOOLS REQUIRED LIST

(NOT INCLUDED)

• 7/16”, 1/2” & 9/16” WRENCHS OR SOCKETS

• REGULAR SCREWDRIVER

• HOLESAW FOR INLET AND CORD GRIP

(SEE CHART ON PAGE 5)

• WIRE STRIPPERS (10 AWG TO 18AWG)

• PIPE WRENCH

• CORD OR CORDLESS DRILL

• CHANNEL LOCKS

• NEEDLE NOSE PLIERS

• PHILLIPS SCREWDRIVER

• FLAT TIP ELECTRICIAN SCREWDRIVER

• 23/32” DRILL BIT AND 1/2”-14 NPT TAP

• 59/64” DRILL BIT AND 3/4”-14 NPT TAP

• LEVEL

• TAPE MEASURE

• LARGE NYLON LIFTING STRAP

• MULTI-METER

• WINCH OR ASSISTED LIFTING DEVICE

• SHOVEL

• HACKSAW/PIPE CUTTER

• EXCAVATING EQUIPMENT

• MEGGER

MATERIAL LIST

(NOT INCLUDED)

• BEDDING MATERIAL(SEE CHART ON PAGE 7)

• BALLAST MATERIAL (SEE CHART ON PAGE 8)

•

DISCHARGE PIPING AND VALVING

• INLET PIPING

• DIRECT BURIAL CABLE (SEE CHART ON PAGE 5)

• CONDUIT AND FITTINGS

• CONDUIT SEALANT

•

PVC PIPE CLEANER AND GLUE

• GREEN ELECTRICAL TAPE

• 25A OR 30A CIRCUIT BREAKER

• WATER

• CONTROL PANEL MOUNTING HARDWARE

• INK PEN

MATERIAL LIST

(INCLUDED)

• CONTROL PANEL

• BASIN PACKAGE

• PUMP

Содержание Barnes Simplex OGV Series

Страница 1: ... reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 110317 Rev G Simplex Flex Hose System For Pump Series SGV OGV SGPC For Easy Identification Pumps used with these basin package will have one cord SUP...

Страница 2: ...lack outs minimize water consumption at the home s to prevent sewage from backing up into the house Always keep the shut off valve completely open when system is in operation unless advised otherwise by the proper authorities Before removing the pump from the basin be sure to close the shut off valve This prevents backflow from the pressure sewer Keep the control panel locked or confined to preven...

Страница 3: ...is the Barnes UltraGRIND grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical ...

Страница 4: ...RTING YOUR INSTALLATION SEE TOOL AND MATERIAL LISTS DETERMINE THE BALLAST REQUIREMENTS FOR YOUR PARTICULAR BASIN SIZE SEE CHART 1 USE ONLY THE ELECTRIC CABLE SPECIFIED IN CHART 2 DO NOT USE ANY OTHER CABLE TOOLS REQUIRED LIST NOT INCLUDED 7 16 1 2 9 16 WRENCHS OR SOCKETS REGULAR SCREWDRIVER HOLESAW FOR INLET AND CORD GRIP SEE CHART ON PAGE 5 WIRE STRIPPERS 10 AWG TO 18AWG PIPE WRENCH CORD OR CORDL...

Страница 5: ...CABLE REQUIRED FOR LEVEL CONTROL FloatTREE or UltraSWITCH and Pumps with No Pump Sensor 18 6 IMPORTANT Direct Burial Cable MUST be UL Approved Type TC ROUND Flat type UF cable WILL NO WORK Use of it will VOID WARRANTY Conductor sizes based on maximum 300 Ft length Consult factory for longer lengths CHART 3 INLET SPECIFICATIONS INLET PIPE SIZE HOLE SAW SIZE FLEXIBLE INLET COLOR 1 25 SCH40 3 Black 1...

Страница 6: ...6 Location of Basin And Control Panel FIGURE 1 ...

Страница 7: ...ift The Basin On Units With Pre cast Ballast Per Figure 3b Once Set Make Sure The Rim Of The Basin Is Roughly 2 Above Grade To Prevent Ground Water Infiltration If the basin must be removed to adjust hole depth or level be certain to use the appropriate method as outlined above Damage to the basin through the use of improper handling techniques will NOT be warranted by Barnes STEP 1 Hole Excavatio...

Страница 8: ...ndant Check Valve Backfill Around The Basin per specifiation ASTM D2321 Backfill Around The Basin To A Level Just Below Where The Inlet Will Enter The Basin All discharge piping and valves should be below local frost depth If burial depth is above frost depth piping should be insulated Before hydrostatic checking of lateral line 150 PSI Max close the shut off valve inside the station This will avo...

Страница 9: ...netrations Through the Basin MUST Be Sealed Watertight Cord Grip Penetrations MUST be Made Using a Drill and Appropriate Tap Inlet Not Yet Connected Shown For Reference Only Allow Approximately 7 Feet of Cable Inside the Basin to Allow for Wiring and Cover Removal FIGURE 5B FIGURE 5A ...

Страница 10: ...or SGPC w CVP Direct Burial Cable to Control Panel STEPS TIPS Check for nicks or damage to wire prior to installation Ensure Wire is Secured into Terminal Strip by Pulling on Wire After Installed Place A Strip of Green Electrical Tape on the Ground Wire ...

Страница 11: ...ds SGV Direct Burial Cable to Control Panel STEPS TIPS Check for nicks or damage to wire prior to installation Ensure Wire is Secured into Terminal Strip by Pulling on Wire After Installed Place A Strip of Green Electrical Tape on the Ground Wire ...

Страница 12: ...P 5 Connecting Level Control Leads Direct Burial Cable to Control Panel STEPS TIPS Check for nicks or damage to wire prior to installation Ensure Wire is Secured into Terminal Strip by Pulling on Wire After Installed ...

Страница 13: ... small overhand loop in the rope 2 Bring the short end through the overhand loop 3 Place short end behind the fixed part of the rope 4 Bring end around and back into the loop 5 Pull on the fixed end of the rope away from the loop to tighten the knot Plug Cord Into Pump As Shown Below NEVER LOWER OR RAISE PUMP BY THE CORD Secure pump base with hardware provided Assemble pipe and check valve to pump...

Страница 14: ... valve on pump Remove upper valve nut assembly as shown and secure to other end of the flex hose assembly Secure pump cord s and hose assembly so they will not fall into basin and lower into basin Follow all O S H A guidelines NEVER LOWER OR RAISE PUMP BY THE CORD Attach union on flexible hose to station shut off valve STEP 7 Sliding Pump Into Basin ...

Страница 15: ... Package and Wire Per Illustrations Shown Inspect Wires for nicks or Defects Before Installing into the Junction Box Lubrication May Be Needed to Help Install Wires THrough the Grommets Secure Wire Connections with Appropriate Size Wire Nut Check That Connection is Secure by pulling on Wires After Installed Place a Strip of Green Electrical Tape on The Ground Wire ...

Страница 16: ...ur Package and Wire Per Illustrations Shown Inspect Wires for nicks or Defects Before Installing into the Junction Box Lubrication May Be Needed to Help Install Wires THrough the Grommets Secure Wire Connections with Appropriate Size Wire Nut Check That Connection is Secure by pulling on Wires After Installed Place a Strip of Green Electrical Tape on The Ground Wire ...

Страница 17: ...our Package and Wire Per Illustrations Shown Inspect Wires for nicks or Defects Before Installing into the Junction Box Lubrication May Be Needed to Help Install Wires THrough the Grommets Secure Wire Connections with Appropriate Size Wire Nut Check That Connection is Secure by pulling on Wires After Installed Place a Strip of Green Electrical Tape on The Ground Wire ...

Страница 18: ... Package and Wire Per Illustrations Shown Inspect Wires for nicks or Defects Before Installing into the Junction Box Lubrication May Be Needed to Help Install Wires THrough the Grommets Secure Wire Connections with Appropriate Size Wire Nut Check That Connection is Secure by pulling on Wires After Installed Place a Strip of Green Electrical Tape on The Ground Wire ...

Страница 19: ...Part Of The Installation Inspect Wires for nicks or Defects in the Cable Before Installing Check That Connection is Secure by pulling on Wires After Installed A GFI Type Breaker Should NOT be Used A Separate Ground and Neutral Wire are Required for Proper Operation Place a Strip of Green Electrical Tape on The Ground Wire ...

Страница 20: ...ve A Minimum 1 8 Per Foot Drop If required only use 45 elbows Proper Backfill Should Be Done To Prevent Excessive Damage From Settling Per ASTM D 2321 As Outlined for Bedding Backfill Material Should Be Free Of Large Rocks Ice And Trash Slope Finish Grade Away From Basin FIGURE 17 FIGURE 16 FIGURE 18 See CHART 2 on page 5 for inlet hole saw size ...

Страница 21: ...A 1 8 Per Foot Drop Are All Penetrations Through The Basin Wall Sealed Water tight Are All Piping Connections Tight And Required Valves Installed Properly Has A Minimum Of 32 Inches Of Water Been Put Into The Tank Has The Vent Been Installed On The Cover If Required Polycover Have Vent Factory Installed Varify All Valves Are Open ELECTRICAL QUESTIONS Is The Junction Box Dry if Applicable Are All O...

Страница 22: ... Locks STEPS TIPS Use the Illustration that represents your cover style Install the lock as shown in Figure 21 The basin cover lock requires a 9 16 socket to tighten or loosen bolt Remove the knockouts on control panel and insert lock FIGURE 21 FIGURE 22 ...

Страница 23: ...23 Basin Package Exploded View FIGURE 23 ...

Страница 24: ...ermatex 26 Pump Support Stand 27 KWIK Block Large 28 U Bolt 2 50 x 5 00 29 Pipe Nipple 14 SCH 40 30 Flatwasher 1 4 31 KWIK Block Small 32 Nut 1 4 20 33 Hex Hd Screw 5 16 18 x 1 00 Hex Hd Screw 1 4 20 x 1 00 34 Hex Hd Screw 3 8 16 x 7 50 35 Hex Hd Screw 3 8 16 x 1 25 36 Hex Nut 3 8 16 37 Hex Nut 5 16 18 39 Chart 1 Chart 2 UltraSwitch or FloatTREE 40 Weatherseal Washer 1 4 41 Capscrew 1 4 20 x 63 42...

Страница 25: ... A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty If...

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