background image

PIN

SIGNAL

PIN

SIGNAL

1

Frame Gnd

6

STO-IN1+

2

STO-IN1+

7

STO-IN1-

3

STO-IN1-

8

STO-Bypass

4

STO-IN2+

9

STO-Gnd

5

STO-IN2-

1

6

9

5

Frame Ground

STO-PWR (6.5 mA)

* XE2 and XEL-XPL STO bypass connections are different.

The diode shown should be used if XE2 and XEL-XPL drives are used on the same 

equipment. Otherwise, the diode may be replaced by a jumper.

XE2 STO bypass connectors are not compatible with XEL-XPL drives.

*

STO-GND (Sgnd)

J6

Xenus Plus Dual-Axis

Bypass Plug Connections

Jumper pins:

2-4, 3-5, 6-8, 7-9 *

STO-1(+)

STO-2(+)

STO-2(-)

STO-1(-)

STO-1(+)

STO-1(-)

2

3

1

4

5

6

7

8

9

Upper IGBT Gate Drive

PWM Signals

Buffer

Voltage

Regulator

EN

+HV

PWM

Outputs

+VI

+VI

V_in

+VI

Lower IGBT Gate Drive

1

6

9

5

S

AFETY

Copley Controls, 20 Dan Road, Canton, MA 02021, USA 

Tel: 781-828-8090 

Fax: 781-828-6547 

Tech Support: E-mail: [email protected], Web: 

http://www.copleycontrols.com

 

Page 7 of 32

RoHS

Xenus 

PLUS

 

2-Axis

 

EtherCAT

800-1782

DESCRIPTION

The 800-1782 provides the Safe Torque Off (STO) function as defined in IEC 61800-5-2. Three opto-couplers are provided which, when de-energized, 

prevent the upper and lower devices in the PWM outputs from being operated by the digital control core. This provides a positive OFF capability that 

cannot be overridden by the control firmware, or associated hardware components. When the opto-couplers are activated (current is flowing in the input 

diodes), the control core will be able to control the on/off state of the PWM outputs. 

SAFE TORQUE OFF (STO)

STO BYPASS (MUTING)

In order for the PWM outputs of the 800-1782 to be activated, current must be flowing through all of the opto-couplers that are connected 

to the STO-IN1 and STO-IN2 terminals of J6, and the drive must be in an ENABLED state. When the opto-couplers are OFF, the drive is in a 

Safe Torque Off (STO) state and the PWM outputs cannot be activated by the control core to drive a motor. This diagram shows connections 

that will energize all of the opto-couplers from an internal current-source. When this is done the STO feature is overridden and control of 

the output PWM stage is under control of the digital control core. 

If not using the STO feature, these connections must be made in order for the 

800-1782

 to be enabled.

STO BYPASS CONNECTIONS

STO CONNECTOR J6

J6 SIGNALS

Current must flow 

through all of the opto-

couplers before the 

800-1782  

 can be enabled

* STO bypass connections on the 800-1782 and 

Xenus XEL models are different. If both drives are 

installed in the same cabinet, the diode should be 

wired as shown to prevent damage that could occur 

if the  STO bypass connectors are installed on the 

wrong drive. The diode is not required for STO 

bypass on the 800-1782 and can be replaced by a 

wire between pins 7 and 9.

INSTALLATION

DANGER

Refer to the Xenus Plus Dual-Axis STO User Manual

The information provided in the Xenus Plus Dual-Axis STO User Manual must be
considered for any application using the 800-1782 drive’s STO feature.

Failure to heed this warning can cause equipment damage, injury, or death.

Содержание Xenus PLUS

Страница 1: ...SSB Motor Incremental Resolver NSK JSG Motor Incremental Absolute Resolver Safe Torque Off STO SIL 3 Category 3 PL d I O Digital 20 inputs 5 outputs IN16 19 dedicated to NSK robot limit switches I O A...

Страница 2: ...dc VH 45 mV typ IN6 9 Opto isolated single ended 15 30 Vdc compatible bi polar group of 4 with common return Rated impulse 800 V Vin LO 6 0 Vdc Vin HI 10 0 Vdc Input current 3 6 mA 24 Vdc typical IN16...

Страница 3: ...off until IGBT temperature is below threshold Short circuits Motors Output to output output to ground output to HV internal PWM bridge faults Regen Regen to ground Regen to HV I2 T Current limiting Pr...

Страница 4: ...oad Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales copleycontrols com Web http www copleycontrols com Page 4 of 32 RoHS Xenus PLUS 2 Axis EtherCAT 800 1782 THIS PAGE L...

Страница 5: ...signed addresses based on their position in the bus But when the device must have a positive identification that is independent of cabling a Station Alias is needed In the 800 1782 this is provided by...

Страница 6: ...00 enter this line from a terminal s r0x90 115200 enter Then change the Baud rate in the computer controller to the new number and communicate at that rate Additional information can be found in the A...

Страница 7: ...ontrol the on off state of the PWM outputs SAFE TORQUE OFF STO STO BYPASS MUTING In order for the PWM outputs of the 800 1782 to be activated current must be flowing through all of the opto couplers t...

Страница 8: ...l Curr Vel Duty 50 50 No Function no connection IN2 12 IN3 13 IN4 14 IN5 15 PULSE PULSE DIRECTION DIRECTION CD Count Down CU Count Up IN2 12 IN3 13 IN4 14 IN5 15 CU CD IN4 14 IN5 15 CU Count Up CD Cou...

Страница 9: ...quad A B X signals with programmable resolution These signals can then be fed back to an external motion controller that closes the position or velocity loops As an input the port can take quad A B s...

Страница 10: ...tp www copleycontrols com Page 10 of 32 RoHS Xenus PLUS 2 Axis EtherCAT 800 1782 SINGLE ENDED DIFFERENTIAL DIGITAL INPUTS IN2 5 12 15 These inputs have all the programmable functions of the GP inputs...

Страница 11: ...e analog inputs OPTO ISOLATED DIGITAL INPUTS GENERAL PURPOSE These inputs have all the programmable functions of the GP inputs plus opto isolation There are four inputs with a common terminal Groundin...

Страница 12: ...1k 1k 1k 1k 7 604 IN17 8 604 IN18 9 604 IN19 18 22 23 15 24 16 25 4X 453 6VISO ISOGND Note 6VISO and ISOGND are from an internally generated non regulated and isolated power supply 13 14 Copley Contr...

Страница 13: ...CAT 800 1782 OUTPUTS OPTO ISOLATED OUTPUTS OUT1 3 30 Vdc max 24V typical Zener clamping diodes across outputs allow driving of resistive inductive R L loads without external flyback diodes BRAKE OUTPU...

Страница 14: ...pleycontrols com Web http www copleycontrols com Page 14 of 32 RoHS Xenus PLUS 2 Axis EtherCAT 800 1782 RESOLVER SIGNALS AND PINS JSG MOTOR FEEDBACK CONNECTIONS JSG MOTOR INCREMENTAL ABSOLUTE VR RESOL...

Страница 15: ...copleycontrols com Web http www copleycontrols com Page 15 of 32 RoHS Xenus PLUS 2 Axis EtherCAT 800 1782 JSG MOTOR PHASE CONNECTIONS The drive output is a three phase PWM inverter that converts the D...

Страница 16: ...NSK VR Incremental Resolver 2 13 1 6 11 Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales copleycontrols com Web http www copleycontrols com...

Страница 17: ...copleycontrols com Web http www copleycontrols com Page 17 of 32 RoHS Xenus PLUS 2 Axis EtherCAT 800 1782 SSB MOTOR PHASES AND TEMP SENSOR CONNECTIONS SSB MOTOR PHASE CONNECTIONS The drive output is a...

Страница 18: ...k 5 1V IN7 3 4 99k 5 1V IN8 4 4 99k 5 1V IN9 5 24V 100p 10k 10k 74HC14 PullUp 5V PullDown 0V INx 5V 33nF 4 99k 10k 74HC14 INx 5V 5V 24V Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090...

Страница 19: ...INPUTS WITH PROGRAMMABLE PULL UP DOWN 12V 100 pF 2 5V MAX3096 MAX3096 IN2 4 12 14 J12 Control 100 pF 1k IN3 5 13 15 10k 5V 1k 10k 5V 100p 10k 10k 74HC14 PullUp 5V PullDown 0V INx 5V 33nF 4 99k 10k 74H...

Страница 20: ...24 Vdc Vdc J9 OUTn 20 400 min 36V ASSR 1218 24V Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales copleycontrols com Web http www copleycontr...

Страница 21: ...ive output current is zero Servo drive is disabled PWM outputs are off Inactive Brake is not holding motor shaft i e the Brake is Inactive Motor can move Current flows in coil of brake CME2 I O Line S...

Страница 22: ...Gnd 24 Vdc Axis A Brake Axis B Brake 800 1782 C B A C B A Motor 3 ph Note Motor windings A B and C must be connected externally Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781...

Страница 23: ...A F G J3 J4 J5 2 3 1 24V Brake B 4 5 24V Brake A Gnd 24 Vdc Axis A Brake Axis B Brake 800 1782 C B A C B A Motor 3 ph Note Motor windings A B and C must be connected externally Copley Controls 20 Dan...

Страница 24: ...J1 J2 J3 J4 J5 J6 WARNING Hazardous voltages exist on connections to J1 J2 J3 J4 when power is applied and for up to 30 seconds after power is removed ISOLATED CIRCUIT J6 SAFETY STO J6 CABLE CONNECTO...

Страница 25: ...PI PIN SIGNAL PIN SIGNAL PIN SIGNAL 1 Frame Gnd 10 Rslvr Abs B Note 2 19 Rslvr Inc B 2 n c Note 3 11 Rslvr Abs C Note 2 20 Rslvr Inc C 3 n c 12 n c 21 n c 4 n c 13 n c 22 n c 5 Signal Gnd 14 n c 23 Rs...

Страница 26: ...otor by earthing the frame or by grounding conductors in the motor cables that connect to J3 1 J4 1 These cables should be of the same gauge as the other motor phase cables For CE compliance and opera...

Страница 27: ...Fax 781 828 6547 Tech Support E mail sales copleycontrols com Web http www copleycontrols com Page 27 of 32 RoHS Xenus PLUS 2 Axis EtherCAT 800 1782 POWER REGEN BRAKE CONNECTIONS Notes 1 Shielded cab...

Страница 28: ...rent to earth ground until the safety device fuse or circuit breakers disconnects the drive from the mains This connection ensures that the heatplate of the drive remains at earth potential and elimin...

Страница 29: ...om Web http www copleycontrols com Page 29 of 32 RoHS Xenus PLUS 2 Axis EtherCAT 800 1782 THERMALS Thermal data for convection cooling with no heatsink assumes a vertical mounting of the drive on a th...

Страница 30: ...a heatsink and mounting hardware for field installation of a standard heatsink onto Xenus Plus 800 1782 model servo drive To order an 800 1782 drive with heatsink fitted at the factory add H to the n...

Страница 31: ...N W V U 24 24 W V U RGN RGN L3 L2 L1 I O A AMP B L A L A RUN ERR 5 56 141 2 5 77 146 6 8 94 227 9 24 234 7 8 86 225 0 31 7 9 21 5 2 0 24 6 1 4 76 121 8 86 225 9 24 234 7 2 41 61 1 I O J9 NETWORK Dev I...

Страница 32: ...NC 10 1 J8 EtherCAT network cable 10 ft 3 m XE2 NC 01 1 EtherCAT network cable 1 ft 0 3 m Note 1 For RoHS compliance append RN01 0000 to the Wago part numbers listed above HEATSINK KIT FOR FIELD INSTA...

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