Continental Refrigerator IOF-240-B, Руководство по обслуживанию

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Teledyne Continental Motors, Inc.
TM
Non-Overhaul Removal and Replacement
IOF-240 Series Engine Maintenance Manual 10-1
31 August 2007 Change 1
Chapter 10. NON-OVERHAUL REMOVAL AND REPLACEMENT
CONTENTS
Chapter 10. Non-Overhaul Removal and Replacement....................................................... 10-1
10-1. Parts Replacement ............................................................................................................ 10-5
10-2. Fuel Pump Replacement ................................................................................................... 10-7
10-2.1. Fuel Pump Removal .............................................................................................................................. 10-7
10-2.2. Fuel Pump Installation........................................................................................................................... 10-8
10-3. Starter Replacement.......................................................................................................... 10-9
10-3.1. Starter Removal ..................................................................................................................................... 10-9
10-3.2. Starter Installation................................................................................................................................ 10-10
10-4. Alternator Replacement .................................................................................................. 10-12
10-4.1. Direct Drive Alternator Removal ........................................................................................................ 10-12
10-4.2. New Alternator Preparation ................................................................................................................. 10-13
10-4.3. Direct Drive Alternator Installation ..................................................................................................... 10-13
10-4.4. Belt-Driven Alternator Removal ......................................................................................................... 10-14
10-4.5. Belt-Driven Alternator Installation ...................................................................................................... 10-14
10-5. Lubrication System Repair ............................................................................................. 10-16
10-5.1. Oil Pump or Tach Drive Repair and Replacement .............................................................................. 10-16
10-5.2. Oil Sump and Oil Suction Tube Repair and Replacement................................................................... 10-17
10-5.3. Oil Cooler Removal and Replacement ................................................................................................ 10-18
10-5.4. Oil Cooler/Filter Adapter Installation.................................................................................................. 10-21
10-5.5. Oil Temperature Control Valve Inspection and Replacement ............................................................. 10-22
10-5.6. Lubrication Component Service Limits............................................................................................... 10-23
10-6. Engine Cylinder Maintenance ........................................................................................ 10-24
10-6.1. Engine Cylinder Removal.................................................................................................................... 10-24
10-6.2. Piston Cleaning.................................................................................................................................... 10-28
10-6.3. Engine Cylinder Dimensional Inspection ............................................................................................ 10-29
10-6.4. Engine Cylinder Installation ................................................................................................................ 10-35
10-6.5. Cylinder Torque................................................................................................................................... 10-38
10-7. Crankshaft Nose Oil Seal Replacement.......................................................................... 10-39
10-7.1. Crankshaft Nose Oil Seal Removal ..................................................................................................... 10-39
10-7.2. Crankshaft Nose Oil Seal Installation.................................................................................................. 10-40
10-8. Crankcase Repair............................................................................................................ 10-42
10-8.1. Crankcase Repair and Replacement Criteria ....................................................................................... 10-42
10-8.2. Crankcase Leak Correction.................................................................................................................. 10-43
10-8.3. Crankcase Breather Replacement ........................................................................................................ 10-43
10-9. Engine Preservation and Storage .................................................................................... 10-43
10-10. Engine Low Voltage Harness Lead Wire Repair and Sensor Replacement................. 10-44
10-10.1. Engine Low Voltage Harness Connector Repair ............................................................................... 10-45
10-10.2. EGT Sensor and Lead Wire Replacement ......................................................................................... 10-46
10-10.3. Non-EGT Sensor and Lead Wire Replacement ................................................................................. 10-51