26. Pressure test the engine insuring an acceptable leakdown rate.
27. Install O-RINGs as shown in figure 31.
Figure 31
28. Install the cylinder head.
29. Install the washers (with flat side down) and nuts. Torque to 105 in-lb (12 Nm)
30. Secure the ground strap to the back left cylinder stud with an additional nut.
31. Install reed and inlet manifold with new gaskets (105 in-lb, 12 Nm) applying
1104 gasket sealer to both sides of all gaskets.
32. Leak check the engine to 20 psi to ensure proper seal.
33. Install stator reinstalling the grommet and wires (snug the bolts).
34. Install the rotor per
Rotor Installation
section, under the
S3: Ignition
portion of
this manual.
35. Install the water pump outlet pipe (apply Ultra black Hi-Temp RTV silicon
gasket maker to the threads before assembly) before installing the clutch and
rotate to a vertical position with the engine resting on a bench
36. Install the clutch per
Clutch Installation
section in this manual.
37. Install the coolant drain plug with copper washer (11 ft-lb, 15 Nm).
38. Make sure that the exhaust spacer is on the cylinder (53 in-lb, 6 Nm).
39. Install the spark plug with a fresh gasket (to apply the proper torque to the
spark plug when inserting, one must first screw the spark plug in until the
metal gasket ring causes resistance and then turn another 1/8 to ¼ turn).
49
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