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Operating Instructions

T-Rex-Series

CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany

Page 65

Support: +49 (0)2831/91021-50

31.03.2014

8 . 5

M e a s u r e s a f t e r m a i n t e n a n c e

After completion of maintenance and before turning on the machine, perform the following steps:

Check all previously loosened screw connections for tightness.

Verify that all previously removed protective devices and covers are reinstalled correctly.

3 Ensure that all tools, materials and other equipment used were removed from the work area.

4 Clean work area and remove any spilled substances such as fluids, processing material or

similar materials.

5 Ensure that all safety devices on the machine function properly.

Содержание High-Z S-1400T

Страница 1: ...Status 29 11 2017 Operating Instructions T Rex Series T Rex 0609 T Rex 0712 T Rex 1215 T Rex 1224 https www cnc step de en...

Страница 2: ...ludes the complete mechanics for three dimensional movement The linear carriage movement takes place via threaded spindles powered by step motors Two drives are used on the x axis The activation of th...

Страница 3: ...14 2 2 6 Hazards of chemicals 14 2 2 7 General work related dangers 15 2 3 Responsibility of the operator 16 2 4 Staff requirements 17 2 4 1 Qualification 17 2 4 2 Instruction 18 2 5 Personal protecti...

Страница 4: ...3 3 X axis with carriage 35 4 3 4 Tool holder 36 4 4 Operating elements 36 4 5 Connections 37 4 5 1 Control signals ST 37 4 5 2 rotation axis tangential knife C 38 4 5 3 Motor connection X Y Z 38 4 5...

Страница 5: ...4 1 Operating machine 53 7 4 2 Change tool 56 7 5 Switching off 56 7 6 Activities after use 57 7 7 Emergency Shutdown 57 8 MAINTENANCE 58 8 1 Safety Instructions for maintenance 58 8 2 Spare parts 59...

Страница 6: ...ing Instructions T Rex Series CNC STEP e K Siemensstrasse 13 15 47608 Geldern Germany Page 6 Support 49 0 2831 91021 50 31 03 2014 10 3 Disposal 72 11 APPENDIX 73 11 1 Accessories 73 12 CUSTOMER SERVI...

Страница 7: ...nded to facilitate basic understanding and may differ from the actual design Further guidelines regarding built in components are found in the appendix of this description 1 1 Symbol description Safet...

Страница 8: ...ith these instructions Used other than for the intended purpose Unauthorized or unapproved personnel Unauthorised rebuilds or modifications Unauthorized technical changes The use of unauthorized repla...

Страница 9: ...ing operation servicing and maintenance Every application in excess of the intended use and or other use can lead to hazardous situations and is considered misuse WARNING Danger due to misuse Improper...

Страница 10: ...tion or individual components can mean danger to life Any work required at the electrical system may only be carried out by a qualified electrician in compliance with electro technical regulations In...

Страница 11: ...ols Clamped tools such as milling spindles can lead to severe personal injury or material damage Before the start of any work ensure that all covers and protective devices are correctly installed and...

Страница 12: ...e The machine and the used tools can start up unexpectedly change their direction or stop Limps can get trapped It must be ensured that no body parts get in the danger zone of the machine Protect work...

Страница 13: ...oled down to the ambient temperature 2 2 4 Risk of fire Highly flammable materials ATTENTION Risk of fire by highly flammable materials Organic dust produced by coal or wood or inorganic dust from mag...

Страница 14: ...al objects Jewellery watches pens etc before starting maintenance operation No electronica equipment is to be taken into the magnetic source area These could get damaged No storage media credit cards...

Страница 15: ...emove oil and fat immediately from skin Do not inhale vapours 2 2 7 General work related dangers Noise ATTENTION Risk of injury by noise The noise levels occurring in the operating area may cause seve...

Страница 16: ...ial working conditions at the place of operating the machine He must implement this in the form of operating instructions for the operation of the machine During the complete usage time of the machine...

Страница 17: ...Operator The operator was instructed by the operating company in a briefing about the tasks assigned to them and instructed about possible hazards because of improper conduct Tasks die which are carr...

Страница 18: ...ith respect to the safety of personnel during work Personnel have to wear personal protective equipment while working on the machine which are mentioned in different sections of this instruction Descr...

Страница 19: ...e to ensure that safety installations are always accessible Safety glasses Safety glasses prevent injuries in eyes from parts flying around or squirts of fluids Protective gloves Protective gloves pro...

Страница 20: ...ergency off button it has to be turned to be able to turn the machine on again WARNING Danger to life when unintentional switching the machine back on Unintentional start up of the machine can lead to...

Страница 21: ...ospital admissions Increased mortality caused by cardiovascular problems and respiratory diseases 2 7 Behaviour in case of fire or accidents Preventive measures Always be prepared for accidents or fir...

Страница 22: ...ust not reach the environment The disposal must be taken place by a specialised waste management company Gear oil Gear oil contains many toxic substances They must not reach the environment The dispos...

Страница 23: ...not stand near the machine Prohibition for people with metal implants Persons with metallic implants must not be allowed in the area of the machine Implants can heat themselves up or be drawn in by t...

Страница 24: ...ng areas or open so signed cupboards Automatic start The start of the machine in production systems is indicated by a flashing light or acoustic signal From this moment on all works must be finished A...

Страница 25: ...ception even a simple phone that establishes a connection via telephone directly to the fire department the operating station or to a person permanently present In such cases the following information...

Страница 26: ...in the first aid kit for first aid treatment of the injured person When using or taking out first aid materials registrations must be made in the accident book Emergency exit In a case of emergency le...

Страница 27: ...3070 mm Width B 1200 mm 1300 mm 1800 mm 1800 mm Height H 1420 mm 1420 mm 1420 mm 1420 mm Weight ca 300 kg ca 350 kg ca 400 kg ca 500 kg Clamping surface L x B 1300 x 780mm 1650 x 880mm 1860 x 1340mm 2...

Страница 28: ...mm thread pitch Y 10 mm 10mm 10 mm 10 mm thread pitch Z 5 mm 5 mm 5 mm 5 mm Profile rail system X HIWIN THK 15mm HIWIN THK 15mm HIWIN THK 15mm HIWIN THK 15mm Profile rail system Y HIWIN THK 15mm HIWIN...

Страница 29: ...K04 non contact on all axes 3 2 Power values Feed drive X Y Z Specification Value Unit Power consumption motor X 4 5 A Power consumption motor Y 4 5 A Power consumption motor Z 4 5 A 3 3 Operating con...

Страница 30: ...31 91021 50 31 03 2014 3 5 Emissions Specification Value Unit Noise emissions ca 50 dB A 3 6 Type plate The type plate is located on the frame of the portal system Fig 5 Arrow and includes the followi...

Страница 31: ...xis under the cover 3 Stepper motor of the Z axis under the cover 4 X axis with carriage Y bridge 5 Y axis with carriage 6 Z axis with carriage 7 Frame 8 Energy chain 9 Reference switch XYZ 10 Connect...

Страница 32: ...rol which consists of a PC with the right configuration with struck up control software e g WinPCNC Mach3 USBCNC and a stepper motor control e g Zero3 Tool with 43mm intake for direct clamping into th...

Страница 33: ...Linear guides The two linear guides Fig 9 2 lead to the inclusion of the accessory holder The ball screw spindle Fig 9 1 represents the Z axis on which the accessory holder with a suitable tool 43H7...

Страница 34: ...near guides 2 Ball screw The two linear guides Fig 12 1 and the ball screw Fig 12 2 are located on the Y bridge Fig 11 1 and represent the y axis Along the Y bridge the tool holder Fig 11 2 is moved w...

Страница 35: ...d X linear guide is symmetrically located on the other side of the machine Fig 15 X carriage drive 1 Ball screw 2 Ball nut The ball screw Fig 15 1 is located under the machine The two linear guides re...

Страница 36: ...4 Tool holder Fig 16 Tool holder 43H7 On the tool holder of the Z axis Fig 16 1 some of the most important tools optionally available can be attached see Appendix Accessories 4 4 Operating elements Th...

Страница 37: ...in 15 Fig 17 1 Motor connection C step motor the C axis including the reference switch tangential knife to the Z axis Fig 17 2 Motor connection to the X axis Fig 17 3 Motor connection of the Y axis Fi...

Страница 38: ...nterfere with the existing wiring all necessary additional signals on this connector are available Fig 19 Assignment of C terminal Sub D Pin Nr Signal 1 9 Stepper motor winding A 2 10 Stepper motor wi...

Страница 39: ...of HF spindle connection Pin No Signal 1 U T1 2 V T2 3 W T3 4 PE Spindle 5 N 6 L PE Earth 4 6 Work and danger areas 4 6 1 Working area Fig 22 Workspaces PC Accessories area of the workpiece holder Fig...

Страница 40: ...der or into the swivel area of a suspended load Loads are only to be moved only under supervision Use only approved lifting gear and lifting gear with sufficient load bearing capacity Do not use damag...

Страница 41: ...transport damage Proceed in case of visible damage as follows Do not accept the delivery or only under reserve Record the scope of the damage on the transport documents of the carrier or on the deliv...

Страница 42: ...Incorrect disposal of packaging materials may lead to risks to the environment Dispose packaging material environmentally friendly Adhere to the valid local regulations for disposal 5 4 Symbols on pac...

Страница 43: ...rial safety helmet Fig 20 lifting gear 1 Sling on ropes belts accordingly Fig 20 to the pallet and secure pallet against slipping 2 Check whether the transport pieces are not damaged by the slinging m...

Страница 44: ...llet with transport piece and start the transport 5 6 Storage Storage of packages Packages should be stored under the following conditions Do not store outdoors Dry and dust free Not exposed to corros...

Страница 45: ...d on sharp edges and corners do not twist or knot When leaving the workplace settle the load Improper installation and commissioning WARNING Risk of injury by improper installation and commissioning I...

Страница 46: ...Install machine Personnel Specialist personnel Safety equipment Protective clothing Safety shoes Industrial protective helmet ATTENTION Risk of injury by under sized buildings Overload of ceiling str...

Страница 47: ...5 47608 Geldern Germany Page 47 Support 49 0 2831 91021 50 31 03 2014 6 3 Installation 6 3 1 Connecting the computer HINT The connection of the PC computer to the stepper motor is controlled according...

Страница 48: ...motor and control lines Fig 23 arrow are labelled Personnel specialist personnel Fig 27 Stepper motors of axes Connect the stepper motor and control cable with the following assignment to the stepper...

Страница 49: ...eyes Mount accessories professionally according to the safety regulations Install milling motor Personnel Specialist personnel Fig 25 Tool holder with milling 1 Tool for example milling motor with 43...

Страница 50: ...ake sure that the computer is connected to the stepper motor control of the machine 4 Ensure that required accessory is installed and connected to the power supply 5 Ensure that the appropriate softwa...

Страница 51: ...that all covers and safety devices are installed and working properly Ensure that there are no persons in the danger zone Never bridge or disable safety devices during operation 7 2 Operations before...

Страница 52: ...the tool holder if necessary change the tool and see the separate operating instructions for the accessories 4 Ensure that no tools or other foreign objects are in the machine or system 5 Make sure t...

Страница 53: ...nd safety devices are installed and working properly Do not reach into moving tool during operation Before replacing the tools always pull power plug of the milling motor or turn off the machine and s...

Страница 54: ...any electronic devices in the vicinity of the magnetic source These could be damaged No storage media credit cards etc placed in the vicinity of the magnetic source Data can be deleted Falling materia...

Страница 55: ...n flames or sources of ignition Keep fire extinguisher ready Processing of light metal alloys such as magnesium aluminium zinc and titanium without suction and appropriate security measures is not all...

Страница 56: ...k of burns from hot surfaces Risk of being cut by tools and chips Contact with hot components can cause burns Tools and chippings can cause injury when touched When changing tools wear protective glov...

Страница 57: ...e machine see chapter 8 4 1 7 7 Emergency Shutdown In hazardous situations movements of components must be stopped as soon as possible and the power supply must be switched off Stopping in an emergenc...

Страница 58: ...supply before starting work and secure against reconnection Improperly performed maintenance WARNING Risk of injury by improperly performed maintenance Improper maintenance can lead to severe injuries...

Страница 59: ...ved replacement parts The use of incorrect or faulty spare parts can lead to hazards to personnel and malfunction or failure of the machine Only use original spare parts from the manufacturer or manuf...

Страница 60: ...intervals according to the actual wear and tear For questions about maintenance work and intervals contact the manufacturer Refer to the separate operating instructions for the maintenance of the sup...

Страница 61: ...eries machine Never use compressed air to clean the T series machine Personnel Operator Safety equipment protective clothing Safety shoes protective gloves 1 Turn power switch on the stepper motor con...

Страница 62: ...ed personnel Safety equipment protective clothing Safety shoes Chemical resistant gloves Fig 29 linear guides of the X axis 1 2 Switch off the machine and secure against re start Grease the linear gui...

Страница 63: ...using low friction grease soaked cloth DIN 61650 or alternatively apply the grease with a suitable brush ATTENTION Risk of health damage by contact with oil and grease Contact with oil and fat can lea...

Страница 64: ...brush Fig 33 Y drive bellows open 3 Ball screw Grease ball screw Fig 33 1 with a low friction grease applied on a cleaning cloth DIN 61650 or alternatively apply the grease with a suitable brush Fig...

Страница 65: ...the following steps 1 Check all previously loosened screw connections for tightness 2 Verify that all previously removed protective devices and covers are reinstalled correctly 3 Ensure that all tool...

Страница 66: ...ns for Troubleshooting Electrical System DANGER Danger to life due to electric current Contact with live components can be fatal Activated electrical components can run uncontrolled movements and caus...

Страница 67: ...th screw tightening torques Note the following before restarting Ensure that all work and troubleshooting according to the information and instructions in this manual have been carried out and complet...

Страница 68: ...ontroller qualified personnel step loss Stepper motor of the X axis X1 and or X2 is overloaded Check machine perpendicularity qualified personnel Travel speed too high Correct the setting in software...

Страница 69: ...onents Machine travels a short distance and stops abruptly USB dongle is not inserted properly or not at all Check the USB dongle for correct fit Operator Machine jammed and cannot be moved Lack of ca...

Страница 70: ...ency stop button 1 Determine and remedy the fault cause 2 Unlock the emergency stop button by turning Fig 34 twice 9 4 Commissioning after fault has been rectified Perform the following steps to resta...

Страница 71: ...ause injury Before starting any work ensure sufficient space Take care with sharp edged components Maintain order and cleanliness in the workplace Loosely stacked or scattered components and tools are...

Страница 72: ...Plastic items for recycling Other components dispose sorted by material nature HINT Threat to the environment due to improper disposal Incorrect disposal may cause environmental hazards may electrica...

Страница 73: ...les collets etc Cutter for many different applications and materials engraving drill Axes of rotation and jaw chuck depth sensor tool length sensor suction minimum quantity lubrication etc Tools for v...

Страница 74: ...ss CNC STEP e K Siemensstra e 13 15 D 47608 Geldern Phone 49 0 2831 91021 50 Mo Fr 07 00 15 00 Uhr Mobile 49 0 2831 91021 20 Only in urgent cases Mo Do 15 30 18 00 Uhr Fax 49 0 2831 91021 99 E Mail su...

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