1
ITEM
PAGE NO.
MASTER PARTS DEPOTS AND SERVICE CENTERS
.
i
SAFETY PRECAUTIONS
. . . . . . . . . . . . .
ii
HOIST SAFETY IS UP TO YOU
. . . . . . . .
iii
GENERAL INFORMATION
SPECIFICATIONS
. . . . . . . . . . . . . . . . . . .
2
REPAIR/REPLACEMENT POLICY
. . . . . .
3
ACCESSORIES
. . . . . . . . . . . . . . . . . . . . . . . .
3
INSTALLATION
UNPACKING
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
INSTALLING THE SUSPENSION
HOOK SUSPENSIONS
. . . . . . . . . . . . . . . . . .
4
LUG SUSPENSIONS
. . . . . . . . . . . . . . . . . . . . .
6
MOUNTING TROLLEY ON HOIST
. . . . . .
6
INSTALLING TROLLEY SUSPENDED
HOIST ON BEAM
. . . . . . . . . . . . . . . . . . . . .7
INSTALLING BREATHER
. . . . . . . . . . . . . . . .
8
POWER SUPPLY SYSTEM
. . . . . . . . . . . . . . .
8
ELECTRICAL CONNECTIONS
SINGLE SPEED DUAL VOLTAGE
HOISTS (AND MOTOR DRIVEN TROLLEYS)
.
9
ALL HOISTS. . . . . . . . . . . . . . . . . . . . . . . . . 9
CHECKING FOR TWIST IN LOAD CHAIN . 10
CHECKING FOR ADEQUATE VOLTAGE . . 10
CHECKING LIMIT SWITCH OPERATION
. . .
10
CHAIN CONTAINER
. . . . . . . . . . . . . . . . . . . .
10
CONTROL CORD
. . . . . . . . . . . . . . . . . . . . . . .
10
OPERATING INSTRUCTIONS
GENERAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
ALL HOISTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
HOIST WITH PLAIN TROLLEY
. . . . . . . . . . . .
11
HOIST WITH GEARED TROLLEY
. . . . . . . . . .
11
HOIST WITH MOTOR DRIVEN TROLLEY
. .
11
SAFETY PROCEDURES
. . . . . . . . . . . . . . . . . . .
11
ITEM
PAGE NO.
MAINTENANCE
INSPECTIONS
. . . . . . . . . . . . . . . . . . . . . . . . . .
12
FREQUENT INSPECTIONS
. . . . . . . . . . . . . .
12
PERIODIC INSPECTIONS
. . . . . . . . . . . . . . .
12
HOOK INSPECTION
. . . . . . . . . . . . . . . . . . .
12
LOAD CHAIN
. . . . . . . . . . . . . . . . . . . . . . . . .
13
PROTECTOR
. . . . . . . . . . . . . . . . . . . . . . . . . .
13
LUBRICATION
HOIST
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
TROLLEY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
ADJUSTMENTS
HOIST BRAKE
. . . . . . . . . . . . . . . . . . . . . . . .
15
LIMIT SWITCHES. . . . . . . . . . . . . . . . . . . . 16
TROLLEY BRAKE . . . . . . . . . . . . . . . . . . . 17
RECOMMENDED SPARE PARTS
. . . . . . .
18
PREVENTIVE MAINTENANCE
. . . . . . . . .
18
TROUBLE SHOOTING
ALL HOISTS. . . . . . . . . . . . . . . . . . . . . . . . 19
TWO SPEED HOISTS . . . . . . . . . . . . . . . . . 22
MOTOR DRIVEN TROLLEY. . . . . . . . . . . . 23
ELECTRICAL DATA
. . . . . . . . . . . . . . . . .
24, 25
WIRING DIAGRAMS
. . . . . . . . . . . . . . .
26, 28
DISASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . .
29
REASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . . .
29
REMOVAL AND REPLACEMENT OF LOAD CHAIN
29
REEVING LOAD CHAIN
3,4 AND 5 TON DOUBLE REEVED UNITS . . 30
5,6 AND 71/2 TON TRIPLE REEVED UNITS . 31
CUTTING CHAINS
. . . . . . . . . . . . . . . . . . . . . .
31
TESTING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
REPAIR PARTS
ORDERING INSTRUCTIONS
. . . . . . . . . . . .
32
EXPLODED VIEWS AND PARTS LISTS
. .
33-48
FOREWORD
This manual contains important information to help you properly install, operate and maintain your hoist for maxi-
mum performance, economy and safety.
Please study its contents thoroughly before putting your hoist into operation. By practicing correct operating proce-
dures and by carrying out the recommended preventative maintenance suggestions, you will experience long, depend-
able and safe service. After you have completely familiarized yourself with the contents of this manual, we recom-
mend that you carefully file it for future reference.
The information herein is directed to the proper use, care and maintenance of the hoist and does not comprise a
handbook on the broad subject of rigging. Rigging can be defined as the process of lifting or moving heavy loads
using hoist and other mechanical equipment. Skill acquired through specialized experience and study is essential to
safe rigging operations. For rigging information, we recommend consulting a standard textbook on the subject.
TABLE OF CONTENTS
Содержание Lodestar XL
Страница 4: ...iii ...
Страница 31: ...27 TWO SPEED HOIST ONLY 2 TON TWO SPEED HOIST WITH TROLLEY ...
Страница 32: ...28 3 7 TON SINGLE SPEED HOIST WITH TROLLEY 3 7 TON 2 SPEED HOIST WITH SINGLE SPEED TROLLEY ...
Страница 42: ...39 40 2 TON ANTI TIPPING BRACKET KIT 670 464 ...
Страница 45: ...43 3 THRU 7 TON PLAIN GEARED AND MOTOR DRIVEN TROLLEYS EXPLODED VIEW 29 ANTI TIPPING BRACKET KIT ...
Страница 51: ...49 NOTES ...