Club Car 1998 DS, Дополнение к руководству по обслуживанию и ремонту

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POWERDRIVE BATTERY CHARGER Test Procedures
1998/1999 PowerDrive Plus Vehicle Maintenance and Service Supplement Page 14-19
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11. Place the continuity tester probe on the unmarked (middle) pin of the DC plug. Tester should register no con-
tinuity. If tester registers continuity, cord and plug must be replaced.
12. Move continuity tester probe to the blue wire of the DC cord (Figure 14-18, Page 14-20) . Check for continuity at the
middle pin. Tester should register continuity. If tester does not register continuity, replace DC cord.
Transformer
The PowerDrive battery charger transformer has two coils; a primary coil and a secondary coil (Figure 14-16, Page
14-17) .
Primary Coil
1. Disconnect both AC and DC cords and remove charger cover. See preceding WARNING.
2. Disconnect terminals from transformer tan primary leads (4) and (6) (Figure 14-16, Page 14-17) .
3. Place the continuity tester leads on the disconnected primary coil leads. Tester should register continuity. If
tester does not register continuity, replace the transformer.
Secondary Coil
1. Disconnect both AC and DC cords and remove charger cover. See preceding WARNING.
2. Remove the transformer (tan) secondary coil lead (1) from the upper terminal of the heat sink assembly (Fig-
ure 14-16, Page 14-17). See following DANGER.
3. Remove the other transformer (tan) secondary coil lead (5) from the bottom terminal of the heat sink assem-
bly and place the tester clip on the ammeter bus bar (7) (Figure 14-16, Page 14-17) . Place the continuity
leads on each (tan) secondary coil lead. Tester should register continuity. If tester does not register continuity,
replace transformer. Be sure the fuse is intact and not blown.
Voltage Suppressor - Failed Closed
1. Disconnect both AC and DC plugs. See preceding WARNING.
2. Connect red (+) lead of multimeter (with alligator clips) to the positive pin of the DC plug.
3. Connect black (-) clip to the sense lead pin (short pin) of the DC plug. Multimeter should indicate no continu-
ity. If continuity is registered (indicating a closed circuit) then voltage suppressor has failed and should be
replaced. See following NOTE.
Relay
1. Disconnect both AC and DC plugs and remove charger cover. See preceding WARNING.
2. Remove the black (3) and tan (4) wires from the contact terminals of the relay (Figure 14-16, Page 14-17) . Place
continuity tester leads on contact terminals of the relay. Tester should register no continuity. If tester registers conti-
nuity, the relay contacts are welded shut and the relay must be replaced.
3. Place continuity leads on contact terminals of relay. With batteries connected, insert the DC plug into the receptacle.
Tester should register continuity. If tester does not register continuity, the relay must be replaced.
• BEFORE PERFORMING THIS TEST, BE SURE THE AC PLUG IS NOT CONNECTED TO AN AC OUTLET.
• DO NOT ALLOW SECONDARY COIL LEADS TO TOUCH ONE ANOTHER. THERE ARE APPROXIMATELY 120 VOLTS
PRESENT.
WARNING
DANGER