Club Car 1998 DS, Дополнение к руководству по обслуживанию и ремонту

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ELECTRICAL COMPONENTS Onboard Computer (OBC)
1998/1999 PowerDrive Plus Vehicle Maintenance and Service Supplement Page 12-7
12
Testing the Dynamic Braking Solenoid
See Test Procedure 8, Section 11, Page 11-17.
Dynamic Braking Solenoid Removal
1. Place Tow/Run switch in the TOW position, disconnect the batteries and discharge the controller (Figure 12-1,
Page 12-2) .
2. Remove the rear body access door.
3. Disconnect all wires from the solenoid (12) (Figure 12-5, Page 12-6) .
4. Loosen, but do not remove, one of the self tapping screws (11) that hold the solenoid mounting bracket (10)
to the component mounting plate (Figure 12-5, Page 12-6) .
5. Lift the solenoid (12) up and out of the mounting bracket (10) (Figure 12-5, Page 12-6) .
Dynamic Braking Solenoid Installation
1. Mount solenoid onto component mounting plate with mounting bracket (10) (Figure 12-5, Page 12-6) .
2. Tighten thread rolling screws (11) to 60 in.lb (6.7 N-m) (Figure 12-5, Page 12-6) .
3. Install washers (8), mounting tabs (2), wires (13, 14) and flanged lock nuts (1) onto large mounting posts. Tighten nuts
to 60 in.lb (6.7 N-m) (Figure 12-5, Page 12-6). See Section 11, Figure 11-1, Page 11-2 for correct wire desti-
nations.
4. Install wires (15, 16) and nuts (7) onto small mounting posts. Tighten nuts to 18 in.lb (2.0 N-m) (Figure 12-5, Page 12-
6).
5. Install rear body access door.
6. Connect batteries (positive cable first) and tighten to 110 in.lb (12.4 N-m) (Figure 12-1, Page 12-2). Place
Tow/Run switch in RUN.
ONBOARD COMPUTER (OBC)
Read DANGER and WARNING on page 12-1.
Testing the Onboard Computer
See Test Procedures 2, 11 and 12, Section 11, Page 11-14, Page 11-18 and Page 11-19.
Onboard Computer Removal
1. Place Tow/Run switch in the TOW position and disconnect the batteries (Figure 12-1, Page 12-2) .
2. Remove rear body access door and unplug six pin connector (16) at OBC (Figure 12-6, Page 12-8) .
3. Remove black 10 gauge and 6 gauge wires (9 and 14) from controller B- terminal (Figure 12-6, Page 12-8) .
4. Disconnect the gray wire fuse holder at the charger receptacle.
5. Disconnect the black 10 gauge wire (8) at the charger receptacle.
6. Cut the wire tie that secures the OBC wire harness to the I-beam.
7. Loosen, do not remove, self tapping screws (17) holding OBC to component mounting plate (Figure 12-6, Page 12-
8) .
8. Slide OBC towards outside of vehicle and align heads of self tapping screws (17) with the two holes in the OBC face
plate (Figure 12-6, Page 12-8) . Pull OBC towards rear of vehicle and remove from component mounting plate.
Onboard Computer Installation
1. Place Tow/Run switch in the TOW position and disconnect the batteries (Figure 12-1, Page 12-2) .
2. Remove the rear body access door.
3. Install OBC onto component mounting plate by aligning two holes on OBC face plate with two holes on component
mounting plate. Slide OBC towards inside of vehicle and align heads of self tapping screws (17) with smaller part of
two holes in OBC face plate
(Figure 12-6, Page 12-8) . Tighten screws to 60 in.lb (6.7 N-m).