Club Car 1997 DS, Дополнение к руководству по обслуживанию, Страница: 69 / 164

Page 61
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3. Position the governor gear shaft installation tool (Club Car Part No. 1019331-01) over the shaft bore in
the inside of the left (driver) side casing and insert the governor gear shaft into the tool, long end (from
the groove) first, as shown (Figure 10-69, Page 62). Make sure the shaft is started into the bore and
then, using a light hammer, carefully tap the governor gear shaft into bore until the end on which you
are tapping is flush with the end of the tool.
4. Install the washer, and then the governor gear and sleeve together, onto the governor shaft (Figure 10-
70, Page 62). Make sure the sleeve is properly positioned within the flyweight brackets of the gear as
shown (Figure 10-71, Page 62), and then push them onto the shaft until the gear snaps into the groove
on the shaft.
5. Position the interior washer on the pivot arm, then install the pivot arm and washer into the left (driver)
side casing as shown (Figure 10-72, Page 63). Then install the exterior washer and cotter pin on the
pivot arm outside the casing as shown (Figure 10-72, Page 63).
6. Install the shifter shaft into the left (driver) side casing as shown (Figure 10-73, Page 63). Then install
the washer and retaining ring on the shifter shaft outside of the casing (Figure 10-73).
7. Install the gear assemblies into the left (driver) side casing.
7.1. Stand the left side casing on the mounting plate, then install the differential gear case assembly
as shown (Figure 10-74, Page 64). Do not seat the assembly in the bore, but insert it just far
enough that it will not fall out.
7.2. Install the idler shaft assembly into the casing as shown. Do not seat the assembly in the bore,
but insert far enough that it will not fall out. No gears mesh at this time (Figure 10-75, Page 64).
7.3. Place a drop of Cyanoacrylate adhesive (Super Glue) in each of the oil guide slots in the casing.
Then install the guide with the baffle toward the casing wall as shown (Figure 10-76, Page 64).
Make sure that the two tabs on the guide are positioned in the slots in the casing.
FIGURE 10-66 FIGURE 10-67
DOWEL PIN
THERE IS A DOWEL PIN IN THE RING GEAR. ALIGN
THE DOWEL PIN WITH DOWEL PIN HOLE
IN DIFFERENTIALGEAR CASE ...
... THEN TAP
RING GEAR ONTO
THE DIFFERENTIAL
GEAR CASE
DOWEL
PIN
HOLE
APPLY A FEW DROPS
OF LOCTITE TO THE
ENDS OF THE EIGHT
RETAINING BOLTS
BEFORE INSTALLING
THEM.
IN SEQUENCE SHOWN
BELOW, TORQUE
RETAINING BOLTS
TO 16-20 FT.LBS.
1
2
3
4
5
6
7
8