background image

T H E   S M A R T   S O L U T I O N   F O R   E N E R G Y   E F F I C I E N C Y

Consoles

R e v. :   0 8 / 2 4 / 1 5

9

c l i m a t e m a s t e r. c o m

Installation

1.   Console units are typically installed along an outside 

wall of the room. Provide adequate space in front 
of the unit for service and maintenance. Locate 
the Console Unit so that it provides adequate air 
circulation throughout the room.

2.   Unpack the Console Unit from the shipping carton. 

Remove the front cabinet by lifting up and away from 
the backplate. Protect the cabinet from damage 
during installation by returning it to its original 
packaging until required. 

3.   Using a carpenter's square and a level, ensure the 

unit is level. Shim the unit if necessary to assure 
proper installation. 

4.   Select the proper fasteners to connect the backplate 

securely to the wall.

5.   Fasten the backplate onto the wall through the screw 

holes located in the back fl ange. Secure the subbase 
in place.

6.   Make all necessary electrical connections as 

described in the Electrical Wiring section of this 
manual. Consult the wiring diagram to ensure proper 
hook-up.

7.   Connect the fi nal piping as described in the Supply  

and Return Piping and Condensate Piping section 
of the manual. Install shut-off valves, piping and/or 
hoses and other accessories as specifi ed.

8.   Before making the fi nal water connections, fl ush the 

system as described in the Start Up section of this 
manual. After fl ushing the system, connect piping and 
hoses to the proper supply, return and condensate 
connections of the unit. 

Note: When necessary, use adapters to connect hoses.

9.   Install any other system components as required 

following manufacturer's instructions.

10.  After Start-up, reinstall the front cabinet by 

carefully lowering the front cabinet over the chassis 
onto the backplate.

Supply and Return Hoses - 

Optional pressure-rated 

hose assemblies 400 psi [2758 kPa] are available for use 
with ClimateMaster Console Units. Use the following 
guidelines when installing supply and return hose 
assemblies.
1.   Install supply and return hoses fi tted with swivel-joint 

fi ttings at one end to prevent the hose from twisting. 

2.   Use adapters to secure the hose assembly to the unit 

and the riser.

3.   Do not allow the hose to twist during installation. 

Twisting may damage the hose wall or the interior 
rubber compound.

4.   Use pipe joint compound sparingly on the pipe 

threads of the fi tting adapters. 

5.   Prevent sealant from reaching the fl ared surfaces of 

the joint.

6.   Do not use pipe joint compound when tefl on thread 

tape is pre-applied to hose assemblies or when 
fl ared-end connections are used.

7.   Maximum torque which may be applied to brass 

fi ttings is 30 ft-lbs [41 N-m]. When a torque wrench is 
not used, tighten brass fi ttings fi nger-tight plus one 
quarter turn. 

8.   Tighten steel fi ttings as necessary.
9.   Shut-off/balancing valves, fl ow indicators, and drain 

tees in the supply runout and return at each fl oor to 
aid in loop balancing and servicing.

The installation of Console Water-Source Heat Pumps 
and all associated components, parts and accessories 
that make up the installation shall be in accordance with 
the regulations of ALL Authorities having jurisdiction 
and MUST conform to all applicable Codes. It is the 
responsibility of the Installing Contractor to determine 
and comply with ALL applicable Codes and Regulations.

Note: An Installation Checklist  is provided in this 
manual. Complete this checklist after all installation 
procedures are completed. A periodic maintenance 
checklist provided in the Maintenance section outlines 
recommended maintenance schedules. A Start-Up 
Inspection Log is also included at the end of this 
manual to encourage thorough unit checkout at initial 
start-up. These checklists are not a substitute for the 
detailed information found in the Installation section 
of this manual. 

CAUTION! 

Poor or inadequate installation may result in 

noisy unit operation or unattractive installation.

 

CAUTION!

 

Содержание TRC09 Series

Страница 1: ...pplications 14 Ground Loop Heat Pump Applications 15 Ground Water Heat Pump Applications 16 Water Quality Standards 18 Electrical Line Voltage 19 Electrical Low Voltage 22 TRC Series Wiring Diagram Ma...

Страница 2: ...CLIMATEMA STE R WATE R S OURCE H E A T P UMP S Consoles Rev 08 24 15 2 ClimateMaster Water Source Heat Pumps This Page Intentionally Left Blank...

Страница 3: ...oil w Extended Range Insulation 1 2 3 S Standard None S F M Motorized Water Valve A G N Autoflow 2 25 Gpm Ton B H P Autoflow 3 0 Gpm Ton C J Q Motorized Water Valve Afr 2 25 D K R Motorized Water Valv...

Страница 4: ...RCUIT OPTIONS 09 12 15 18 SERIES UNIT SIZE Size TRC06 TRC09 TRC12 TRC15 TRC18 1 5 2 0 2 5 3 0 3 5 0 095 0 126 0 158 0 189 0 221 2 0 2 5 3 0 3 5 4 0 0 126 0 158 0 189 0 221 0 252 US GPM LPS US GPM LPS...

Страница 5: ...and notices appear throughout this manual Read these items carefully before attempting any installation service or troubleshooting of the equipment DANGER Indicates an immediate hazardous situation w...

Страница 6: ...tem components Remove any dirt or debris found in or on these components Pre Installation Installation Operation and Maintenance instructions are provided with each unit Horizontal equipment is design...

Страница 7: ...6 203 x 660 10 x 26 254 x 660 10 x 32 254 x 812 Filter Size Bottom Return in mm 1 10 x 30 x 1 254 x 762 x 25 1 10 x 36 x 1 254 x 914 x 25 Front Return In mm 1 7 x 29 5 x 1 8 178 x 749 x 3 2 1 7 x 35 5...

Страница 8: ...mm 1 7 x 29 5 x 1 8 178 x 749 x 3 2 1 7 x 35 5 x 1 8 178 x 902 x 3 2 Cabinet Size Bottom Return Std 5 127 Base W x H x D In mm 48 x 26 x 12 1219 x 660 x 305 54 x 26 x 12 1372 x 660 x 305 Front Return...

Страница 9: ...e for use with ClimateMaster Console Units Use the following guidelines when installing supply and return hose assemblies 1 Install supply and return hoses fitted with swivel joint fittings at one end...

Страница 10: ...correctly Horizontal runs of condensate hose should be pitched downward 1 4 inch minimum for every foot 10mm per 46cm of hose Avoid low points because dirt collects in these areas and may cause block...

Страница 11: ...DWHU RQQHFWLRQV 2 RSSHU 37 RU 037 8 00 Min 203 11 25 286 1 62 41 2 00 51 2 25 57 HIW DQG RQILJXUDWLRQ DWHU Q DWHU 2XW 1RWHV LPHQVLRQ UHGXFHG E ILWWLQJ LI VHOHFWHG 2 72 96 RQGHQVDWH FWLRQV 2 25 57 Q 2...

Страница 12: ...UDWLRQ DWHU Q DWHU 2XW 1RWHV LPHQVLRQ UHGXFHG E ILWWLQJ LI VHOHFWHG 2 72 96 5LJKW DQG RQILJXUDWLRQ DWHU Q DWHU 2XW RPSUHVVRU FFHVV 3DQHO RQWURO R 1 84 47 RQGHQVDWH RQGHQVDWH 9LQ O RVH 2SWLRQD 0RWRUL D...

Страница 13: ...freeze is used in the loop insure that it is compatible with the Teflon tape or pipe joint compound that is applied Maximum allowable torque for brass fittings is 30 ft lbs 41 N m If a torque wrench i...

Страница 14: ...rop solenoid valve for use in variable speed pumping systems may also be included in the hose kit The piping system should be flushed to remove dirt piping chips and other foreign material prior to op...

Страница 15: ...le free ground loops These instructions are recommendations only State provincial and local codes MUST be followed and installation MUST conform to ALL applicable codes It is the responsibility of the...

Страница 16: ...or return water piping with water source heat pump products containing HFC 410A as system failures and property damage may result WARNING Use the appropriate scaling surface temperature for the appli...

Страница 17: ...t pumps from the ground water and confine heat exchanger cleanings to one location and lessen maintenance Direct use of ground water may increase the frequency of heat pump maintenance and may shorten...

Страница 18: ...NR 150 ppm NR NR 304 SS 400 ppm 250 ppm 150 ppm 316 SS 1000 ppm 550 ppm 375 ppm Titanium 1000 ppm 550 ppm 375 ppm Erosion and Clogging Particulate Size and Erosion All 10 ppm of particles and a maxim...

Страница 19: ...wer supply disconnect switch and secure it in an open position during installation CAUTION Use only copper conductors for field installed electrical wiring Unit terminals are not designed to accept ot...

Страница 20: ...5 10 0 12 4 20 11 5 13 8 20 G 208 230 60 1 197 254 1 4 7 25 0 0 6 5 3 6 5 15 5 7 7 3 15 E 265 60 1 239 292 1 4 2 22 0 0 4 4 6 5 7 15 5 4 6 5 15 TRC15 G 208 230 60 1 197 254 1 5 6 30 0 0 8 6 4 7 8 15 7...

Страница 21: ...ield installed B only required with systems employing remote mounted thermostats Figure 3 Typical Field Installed Wiring WARNING To avoid possible injury or death due to electrical shock open the powe...

Страница 22: ...flash U1 press up arrow and screen will change to U2 flashing Press and release mode button and on will flash To turn off push down arrow push up arrow to get back to on Press fan button to escape Fig...

Страница 23: ...ed it has the correct number of heating and cooling stages Zone integrity must be maintained to efficiently control units or groups of units Unless zones of control are considered and accounted for ad...

Страница 24: ...R410A 96B0292N03 LON ETL R410A 96B0292N04 MPC ETL R410A 96B0293N01 115 60 1 208 230 60 1 265 60 1 DXM ACO MCO ETL R410A 96B0293N02 REM ETL R410A 96B0293N03 LON ETL R410A 96B0293N04 MPC ETL R410A 96B0...

Страница 25: ...onnection DIP Switches Note In the following field configuration options DIP switches should only be changed when power is removed from the CXM control DIP switch 1 Unit Performance Sentinel Disable p...

Страница 26: ...rying Field Configuration Options Note In the following field configuration options jumper wires should be clipped ONLY when power is removed from the DXM control Water coil low temperature limit sett...

Страница 27: ...tings On Stage 1 Off Stage 2 1 3 Thermostat type heat pump or heat cool DIP 1 3 provides selection of thermostat type Heat pump or heat cool thermostats can be selected When in heat cool mode Y1 is th...

Страница 28: ...se 2 quick flashes 10 sec pause etc Low pressure switch The low pressure switch must be open and remain open for 30 continuous seconds during on cycle to be recognized as a low pressure fault If the l...

Страница 29: ...ill flash code 3 when the unit is in ESD mode ESD mode code 3 green status LED CXM DXM CONTROLS Diagnostic Features The LED on the CXM board advises the technician of the current status of the CXM con...

Страница 30: ...IT ENTERING WATER MIN MAX 40 120 4 5 49 60 90 16 43 EXTENDED RANGE UNIT ENTERING WATER MIN MAX 30 120 1 49 20 90 6 7 32 Requires optional insulation package when operating below the dew point Requires...

Страница 31: ...ther equivalent approved cleaning agent Reset the boiler to raise the loop temperature to 100 F 38 C Circulate the solution for a minimum of 8 to 24 hours At the end of this period shut off the circul...

Страница 32: ...oper pH promotes longevity of hoses and fittings see Table 3 System flushing Verify that all hoses are connected end to end when flushing to insure that debris bypasses the unit heat exchanger water v...

Страница 33: ...noise indicates proper functioning of the reversing valve 6 Allow five 5 minutes between tests for pressure to equalize before beginning heating test a Adjust the thermostat to the lowest setting Plac...

Страница 34: ...10 6 12 6 6 9 8 9 17 23 17 23 17 23 TRC12 Full Load Cooling Full Load Heating Entering Water Temp F Water Flow GPM Ton Suction Pressure PSIG Discharge Pressure PSIG Super heat Sub cooling Water Temp...

Страница 35: ...36 90 2 1 3 15 4 2 138 148 138 148 138 148 366 386 353 373 340 360 9 14 9 14 9 14 11 16 9 14 6 11 15 8 17 8 14 9 16 9 14 16 18 24 18 24 18 24 164 174 165 175 167 177 372 392 375 395 379 399 17 22 18 2...

Страница 36: ...g checks and data entries before the system is put into full operation Temperatures F or C Antifreeze __________________ Pressures PSIG or kPa Type __________________ Cooling Mode Heating Mode Return...

Страница 37: ...nditions and be replaced when necessary Units should never be operated without a filter Washable high efficiency electrostatic filters when dirty can exhibit a very high pressure drop for the fan moto...

Страница 38: ...lope of unit toward outlet Poor venting Check vent location X Moisture on sensor Check for moisture shorting to air coil X X Plugged air filter Replace air filter x X Restricted Return Air Flow Find a...

Страница 39: ...strictions Too high of external static Check static vs blower table X Reduced or no water flow in cooling Check pump operation or valve operation setting Check water flow Adjust to proper flow rate X...

Страница 40: ...5 68 7 21 7 1 1 6 6 36 6 7 36 6 7 5 2 3 7 1 48 1 3 16 21 9 9 5 2 36 6 7 36 6 7 7 5 1 7 5 287 36 36 7 5 1 7 5 287 36 36 8VH IRU ZDWHU IRU DQWLIUHH H 7 5 5 5 6 6 1 3 6 1625 3 16 21 9 9 7 5 5 5 3 6 6 1 2...

Страница 41: ...or incorrect system design or the improper application of CM s products CM is not responsible for 1 The costs of any uids refrigerant or other system components or associated labor to repair or repla...

Страница 42: ...nce as a result of insuf cient or incorrect system design or the improper application installation or use of CM s products or 14 Electricity or fuel costs or any increases or unrealized savings in sam...

Страница 43: ...TH E SMA RT SO LUT I ON FOR E NE RG Y E FFI CIENCY Consoles Rev 0 8 24 1 5 43 climatemaster com Notes...

Страница 44: ...ing Conditions 12 02 08 TRC CCE Wiring Diagrams Consolidated 12 02 08 TRC Piping Connection Diagrams Added 09 09 08 Pressure Testing Note Updated 06 30 08 Shut Off Valve Note Added to Piping Connectio...

Отзывы: