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Rev.00 - Jan. 2013

New Plus

42-45-50-55

01751

4.3.2 Hydraulic circuit components

Hydraulic connections diagram

PRESSURE

REGULATOR

MAIN
TANK

HYDRAULIC

AGITATION

FILTER

FILLING PIPE

(ACCESSORY)

TO THE

DISTRIBUTION

HEAD

PUMP

T-JOINT WITH

DISCHARGE

FITTING

HAND WASHING

TANK

SPRAY-LINE

RINSING TANK

PRESSURE

GAUGE

PRESSURE

CONTROL

ELECTRO-VALVE

Legend

P - E

= hydraulic circuit components

= piping

= for versions in which this is envisaged

PIPING:
T1

- SUCTION

- RETURN TO TANK

- DELIVERY

- TO THE DISTRIBUTION HEAD

- MIXING

T7 - RINSE CIRCUIT

MANUAL 2-TAP DISTRIBUTOR

(for versions on which it is foreseen)

Содержание New Plus

Страница 1: ...Operationandmaintenanceinstructions New Plus...

Страница 2: ...sfied at the right price Our continuous engagement in R D and in testing our machines allows us to re alize products able to offer the best per formances a high reliability and a great easiness of use...

Страница 3: ...TIONS Model Serial Number Pubblication N LUM NPLUS 00 EN CIMA S P A 2001 2018 Private property Any reproduction even if partial is forbidden if not preventively authorized in writing by the Cima S p A...

Страница 4: ......

Страница 5: ...PAGES This publication consists of 85 pages subdivided as follows N OF PAGE REVISION BASE from I to VI 00 January 2013 from 1 to 79 00 January 2013 ADDITIONAL RECORDS AND VARIANTS REVISION DESCRIPTION...

Страница 6: ...L ASSISTANCE 7 3 3 SAFETY NOTICES 7 3 3 1 General 7 3 3 2 Precautions against the fires 8 3 4 SAFETY SYSTEMS 9 3 5 HANDLING OF AGRO CHEMICALS 9 3 5 1 Storage 10 3 5 2 Specific equipment 10 3 5 3 Dispo...

Страница 7: ...CE 39 7 4 E P A KIT DELIVERY PROPORTIONAL ADVANCEMENT 40 8 FILLING 41 8 1 FOREWORD USE OF THE FAN DISENGAGEMENT 41 8 1 a Disengagement of the fan 41 8 1 b Fan engagement to perform the treatment 42 8...

Страница 8: ...15 REPAIRS ALLOWED 65 15 1 REPLACEMENT OF PUMP CONTROL BELT 65 15 2 REPLACEMENT OF ELECTRICAL PANEL S FUSES 66 15 3 PRESSURE GAUGE REPLACEMENT 66 15 4 INSPECTION AND CLEANING PUMP FILTER 67 15 5 LEVEL...

Страница 9: ...ied by a Publication No located on the frontispiece and through which the document can be identified traced and or subsequently referred to The information elements contained herein are updated as at...

Страница 10: ...ghlights possibly dangerous situations to people The manual with relevant attachments and possible integrating issues must be kept with the utmost care and must always be complete integer and legible...

Страница 11: ...ams h hour ha hectare ha h hectare per hour kg kilogram kg cm2 kilograms per square centimeter atmosphere km kilometre km h kilometres per hour l litres l h litres per hour l min litres per minute Lm...

Страница 12: ...INGPROTECTION GUARDS STOP THE TRACTOR REMOVE THE KEY FROM THE TRACTOR SCONTROLPANELANDENSURETHATALLMOVING PARTS HAVE STOPPED BEFORE UTILISING THE RELEASE DEVICE STOP THE TRACTOR REMOVE THE KEY FROM TH...

Страница 13: ...5102 INDICATION OF THE CHEMICAL EMPLOYED FOR THE TREATMENT HOOKING POINT FOR THE LIFTING OF THE MACHINE 95059 95104 Positioning of the safety use and maintenance decals NOTE The numbers with the aster...

Страница 14: ...95065 95010 OVERRUNNING CLUTCH 95115 95015 01253 95098 For versions with fan switching off device 01254 95057 95009 95105 95104 95056 For versions in which this is envisaged 95012 95058 95102 01256 01...

Страница 15: ...perfectly know the safety and the work hygienic rules in force in the country where the machine itself is to be used All the preparation use maintenance moving and transporting operations must be carr...

Страница 16: ...gotiating bumps or crossing ditches during the use of the machine the operator must have a sufficiently good visibility on the working areas consequently it is recommended to keep both clean and effic...

Страница 17: ...RIEDOUTEITHERATTHEDEALERS ORAT THEC I M A S p A AUTHORIZEDWORKSHOPS OTHERWISEANYKINDOFWARRANTY IMMEDIATELY CEASES AND C I M A S p A IS CLEARED OF ANY CONSEQUENT AND OR IMPLIED RESPONSIBILITY 3 5 HANDL...

Страница 18: ...ays be scrupulously adhered to as well as their utilisation and possible disposal as suggested on the product s original packaging 3 5 2 Specific equipment The site at which the preparation and fillin...

Страница 19: ...asily adaptable easy to wear and safe or health needs for any users be adaptable to the user according to his her needs The PPE for the protection against dangerous chemical agents used for the operat...

Страница 20: ...UST PRODUCTS MIXING 01259 DELIVERY FILTER CENTRIFUGAL FAN MAIN TANK DISTRIBUTION DEVICE SPRAYHEAD ROTATING DISC REGULATOR MAIN FILLER BP FRAME SPRAYHEAD PROTECTION RING 01258 00184 ELECTRICAL DISTRIBU...

Страница 21: ...AGITATOR PLUNGER TAP POWER TAKE OFF PTO 01260 SECONDARY FILLER BS CONNECTION TIE ROD 3 WAY TAP MAIN FILLER BP HAND WASHING TANK TAP T FITTING WITH DISCHARGE PLUG PLANT WASHING TAP PRESSURE REGULATOR...

Страница 22: ...is protected by a steel grating POWER TAKE OFF PTO PUMP DRIVE TRAPEZOID BELT 00014 AUTOMATIC BELT TIGHTENER PUMP LOWER PULLEY FAN DISENGAGEMENT OVERRUNNING CLUTCH FAN CONTROL POLY V BELT 00402 00014 0...

Страница 23: ...The regulator P5 together with the correct position of the rotating disc regulator allows to modify the spraying pressure of the sprayer so to can reach the correct litres hectare distribution needed...

Страница 24: ...ches the electrical distributor or manual P9 for versions on which it is foreseen that allows the mixture spraying when open The connection to the gauge P8 for the spraying pressure control is derived...

Страница 25: ...SHING In the GOLD version the spray line rinsing tank P17 included in the main tank P1 is connected through the 3 way tap P2 to the pump P4 by operating on the tap P2 and opening the tap P15 it is pos...

Страница 26: ...PRESSURE GAUGE FILLING with filling pipe FILLING with filling pipe The filling pipe TR accessory can be connected to the pump P4 to fill the tank by collecting the water needed for the dilution of th...

Страница 27: ...DISTRIBUTION HEAD PUMP T JOINT WITH DISCHARGE FITTING HAND WASHING TANK SPRAY LINE RINSING TANK PRESSURE GAUGE PRESSURE CONTROL ELECTRO VALVE Legend P E hydraulic circuit components T piping for vers...

Страница 28: ...eumaticagitation connectedtothepistontap found above the tank and connected through pipingtotheairintakelocatedonthefancasing A OPEN C CLOSED P22 HAND WASHING TANK Incorporated polyethylene 17 litre c...

Страница 29: ...e of a filter to prevent the accidental entry of foreign bodies in the pump body such a possibility does not constitute a hazard and can only cause damage to the impeller shown by a drop in pressure r...

Страница 30: ...he delivery to the sprayhead decrease E5 P5 MANUAL PRESSURE REGULATOR PRESSURE CONTROL ELECTRO VALVE 01262 P6 3 WAY LEVER TAP It is mounted on the centrifugal pump P4 and is connected to the body of t...

Страница 31: ...the delivery flow to the heads by sensibly reducing the possibility for the cartridge to get obstructed On the body of the filter there is an flexible fitting with thread 1 4 F to make a functional t...

Страница 32: ...the cup like filter of the main filler BP c Closed E8 01264 P12 P7 SHOWER HEAD CONTAINER WASHING DEVICE c a P25 00970 P13 POWDER MIXER For versions in which this envisaged It makes the mixing of the...

Страница 33: ...ried out on the electrical control unit switches In the E P A versions the controls of the cross section solenoid valves are situated on the elec tronic control unit see specific manual 01294 T4 P26 P...

Страница 34: ...be housed in the seat on the frame at the front of the machine Depending on the machine sprayhead set up the control unit has 2 configurations 01661_1 01661_3 STANDARD 1 distribution solenoid valves...

Страница 35: ...umbered from 1 to 15 A groove on the edge of the disc allows the exact positioning of the hole to be utilised Its number must appear in the flange s semi circularseat Therotationofthediscisobtai ned b...

Страница 36: ...ELIVERY CIRCUIT c CLOSED P15 4 4 TECHNICAL DATA 4 4 1 Sprayers dimensions and weights On the identification plate the full load weight PESO T of the machine is indicated measured WITHOUT the distribut...

Страница 37: ...of accessories Theaccessoriesandrelateddatalistedinthistableareuptodateatthetimeofpublication of the manual All products and accessories not included and their updated weights are available on the tab...

Страница 38: ...ical movement TCF 2M4C 4M4C New Plus 45 E 04 TCF P01 New Plus 50 55 E 06 TCF P01 E P A Electrical movement TCI TCIS 2M4C 4M4C New Plus 50 55 E 06 TCI P01 Container washing device New Plus all models K...

Страница 39: ...imum pressure 4 5 Kg cm2 Power absorbed kW 2 1 The performance specified is obtained with the drive outlet PTO at 540 RPM For a good result of the treatments this condition MUST ALWAYS BE OBSERVED dur...

Страница 40: ...untry of use without having loaded chemicals in the tank EXECUTION 1 Loosen the chains of the lifter arms 2 Start the tractor and take the lifter s arms to the level of the machine s pins 3 Stop the t...

Страница 41: ...this not be possible with the PARALLEL axles In this case the angle of the joint MUST NOT EXCEED 15 Definition of the transmission shaft length Set the 2 drive outlets PTO perfectly on the same axis a...

Страница 42: ...the electrical cables W1 and W2 in such a way as to avoid risking their being wrenched off during treatments If necessary use some securing clamps A sudden interruption of power will lock the 2 electr...

Страница 43: ...Position the distribution piping T5 and feed piping T4 so as to avoid the risk of suffering damage or breakage during spraying IT MAY BE NEEDED TO SHORTEN THE PIPES IN CASE OF A PIPE BURST 1 Stop the...

Страница 44: ...ribution devices sprayheads that can be used with each sprayer and also contains assembly instructions if necessary a specific assembly diagram is provided with the Spare parts catalogue of each spray...

Страница 45: ...if it is mounted on the tractor Switch off the tractor and remove the key from the control panel 2 By undoing the locking nut loosen the collar which supports and locks the casing to the frame locate...

Страница 46: ...rationandpropersealingofthebottom drawing valve by pouring water in the piping 7 2 PAIR OF WHEELS The wheels thread can be adapted to that of the tractor MOUNT THE WHEELS AFTER HAVING HITCHED THE MACH...

Страница 47: ...nty The operating pressure of the tyres is indicated on the decal placed on the rim of each wheel 7 3 SWIVELLING DEVICE 01309 00029 WHEEL WITH AXLE SHAFT LOCKING SCREWS FRAME MUD SCRAPER It is an acce...

Страница 48: ...le to regulate the pressurecontinuouslytokeepthequantityofdistributedproductconstantinrelationtothetreatedsurface The Kit is available in the Teejet 844AB version constituted from 1 Magnetic induction...

Страница 49: ...stopped 3 Undo the mobile protection cap s fixing screw and rotate it so as to access the disengagement tunnel 4 Fully press the spring push button and pull the front element until it springs out The...

Страница 50: ...E IT MUST ALWAYS BE KEPT AT A SAFE HEIGHT ABOVE THE TANK FILLER AND MUST BE EQUIPPED WITH A NON RETURN VALVE THE PUMP MUST NEVER RUN DRY EXECUTION 1 Disengage the fan for the version where foreseen se...

Страница 51: ...the protection securing screw properly 9 Start the tractor 10 Lift the unit Engage the Power Takeoff and set it up to a running rate of at least 500 RPM in order to carry out a further agitation 540...

Страница 52: ...roduct and the tools used in the preparation 11a2 Close the main filler BP of the tank 11a3 After completing the filling disengage the PTO 11a4 Positiontheleveroftaps P2 and P6 tothe C position CONNEC...

Страница 53: ...1259 16 Start the tractor always observing the safety norms 17 Lift the unit Engage the Power Takeoff and set it up to a running rate of at least 500 RPM in order to carry out a further agitation 18 C...

Страница 54: ...y position The tap of the pneumatic regulator has to be open THE MIXTURE AGITATION HAS TO BE CARRIED OUT WITH THE POWER TAKEOFF RUNNING AT A RATE OF AT LEAST 500 RPM 10 OPERATING PROCEDURES 10 Before...

Страница 55: ...HE CLEANING OF THE FILTER CARTRIDGE P7 THE EFFICIENCY OF THE DISTRIBUTION DEVICE HEAD THE CONDITIONS OF THE TANK LEVEL INDICATOR The operator must a Wearadequateprotectiveclothingandaccessoriessuchaso...

Страница 56: ...at ment and avoid missing or double treating coverage areas AT THE END OF THE OPERATIONS NECESSARY FOR CARRYING OUT THE INTERVENTION THELOCATION STORAGEAREASMUSTBELEFTINTHECONDITION REQUIRED FOR THE C...

Страница 57: ...replaced g Keep to the preliminary operations already indicated 10 1 c in case of wind conditions prevailing h During the breaks stop the engine remove the key from the grape harvester s control pane...

Страница 58: ...of clean water from the sparyhead That easy procedure allows to eliminate every fuel mixture residual from all the hydraulic circuit components so assuring in first place the accurate cleaning and the...

Страница 59: ...position the lever of tap P2 to the D position 5 Engage the drive outlet PTO and take it to a speed of 540 RPM 540 Use ONLY the PTO at 540 rpm Engage the PTO with the engine of the tractor at low spee...

Страница 60: ...ill be suitable with the product to use If necessary repeat the washing procedure c Wash the machine externally To wash it externally DO NOT USE high pressure washer MAX 5 bar When each treatment has...

Страница 61: ...aragraph 13 9 then let the atomizer operate for some minutes THE PUMP MUST NEVER RUN DRY c Completely drain the hydraulic circuit paying a special attention to the centrifugal pump in order to complet...

Страница 62: ...ever P2 in pos C drain closed 2 Unscrew and remove the oil drain plug from the fitting P16 to do only when the tap lever is in pos C drain closed 3 a Turn the tap lever P2 in pos D drain open 3 b In o...

Страница 63: ...ine The operator is responsible for possible defaults due to the non observance of said regulations Lifting and transport of the sprayer Before carrying out any operation it is essential to verify tha...

Страница 64: ...1 LUBRICATION MAINTENANCE POINT ACTION COMSUMPTION MATERIAL PERIODICITY FAN SHAFT BEARINGS SUPPORT Check oil level Oil SAE 90 8 hours FAN BELT TENSIONER SUPPORT Greasing Grease type EP Class NLGI 2 1...

Страница 65: ...tervention be carried out at a C I M A customers service centre or observe the regulations in force for the disposal of the used oil 1 Remove the oil filling plug with the dipstick 2 Remove the oil dr...

Страница 66: ...f the filter will jeopardise the proper operation of the sprayer and cause loss of the mixture 00306 FILTERING CARTRIDGE O RING O RING LOWER BODY OF FILTER KNOB 13 5 PURGING OF RESIDUES FROM FILTER Wi...

Страница 67: ...ceeds 12 cm tighten the belt tightener screw up to get the minimum length 9 cm The belt setting will take place within the first 2 3 operating hours when that time has elapsed verify the spring length...

Страница 68: ...the tie rod from its securing point located in the rear part of the frame Remove it through the large hole on the frame s plate 8 Remove the tank Installation 1 Position the main tank on the frame 2 R...

Страница 69: ...D AND ANCHORING BRACKET YES YES Fan belt tensioner support GREASING YES 1 year Free wheel GREASING YES 1 year Filter CHECK CLEANING YES YES YES YES Tank level gauge CHECK CLEANING AND GOOD CONDITIONS...

Страница 70: ...lamps connecting the piping to the pump REMEDY Check for proper tightening of ring nuts and clamps Check the efficiency of the sealers Replace parts that are possibly found to be defective 2 CAUSE Mec...

Страница 71: ...LT Intermittent operation of the whole distribution device 1 CAUSE Lack of seal of the hydraulic circuit that goes from the tank T1 suction pipes to the manual distributor P9 or to the electrovalves E...

Страница 72: ...IFFUSERS ARE INDICATED IN THE USE AND MAINTENANCE MANUAL OF EACH SPRAYHEAD K FAULT Anomalous consumption of oil of the fan support 1 CAUSE Oil drain plug not adequately closed REMEDY Check reposition...

Страница 73: ...he two securing screws 2 Completely unscrew the tightener spring adjusting screw the pump support plate will so freely turn 3 Unscrew the fixing screw and turn the mobile protection cover to approach...

Страница 74: ...RESSURE GAUGE REPLACEMENT 1 Unscrew and decouple the pipe holder 3 from the connection of the pressure gauge 1 2 Unscrew the ring nut 2 and remove the pressure gauge 1 3 Replace the faulty pressure ga...

Страница 75: ...ness of the filter 1 Position the lever of the three way cock P6 in position C 2 Position the lever of the three way cock P2 in position C 3 Unscrew the plug 1 and eventually remove the foreign body p...

Страница 76: ...tainer provided to be waste according to the rules or used again putting it in thetank foranexttreatmentifsuitable with the product to be used 5 If the cleaning is not satisfactory replace the transp...

Страница 77: ...wmeter for the measurements to be made between the pipe T4 and the electrical distributor E9 or the manual distributor P9 If necessary remove the fitting P26 and use the fittings suitable for connecti...

Страница 78: ...ically positioned b if electric position to ON the quick break switches E10 7 Regulate the operating pressure by acting on the pressure regulator P5 or electric E5 with the distributor hand P9 or elec...

Страница 79: ...AY TAP DELIVERY FILTER MANUAL DISTRIBUTOR ELECTRICAL DISTRIBUTOR Wire W2 Wire W1 ELECTRICAL CONTROL PANEL SPRAY LINE RINSING TAP 01288 16 INTEGRATIVE DIAGRAMS 16 16 1 HYDRO PNEUMATIC DIAGRAM for versi...

Страница 80: ...TRIBUTOR Wire W2 Wire W1 E P A CONTROL UNIT SPRAY LINE RINSING TAP 01289 for versions on which it is foreseen MIXING TAP PRESSURE GAUGE DELIVERY TO THE DISTRIBUTION DEVICES ROTATING DISC REGULATORS DE...

Страница 81: ...Rev 00 Jan 2013 73 New Plus 42 45 50 55 16 2 WIRING DIAGRAM Wiring diagram standard versions 01670_EN1 DIS N 910233...

Страница 82: ...Rev 00 Jan 2013 74 New Plus 42 45 50 55 Wiring diagram versions with electric pressure regulator and electric cilinder for sprayhead movements 01670_EN2 DIS N 906025 01...

Страница 83: ...Rev 00 Jan 2013 75 New Plus 42 45 50 55 Wiring diagram upper cannons delivery control panel 01670_3...

Страница 84: ...Rev 00 Jan 2013 76 New Plus 42 45 50 55 Wiring diagram control panel for sprayhead movement 3 electrovalves assembly 01670_5...

Страница 85: ...42 45 50 55 17 NOISE LEVEL 17 Sprayer Model Observed equivalent average level L qA dB A New Plus 42 89 0 0 2 New Plus 45 92 4 0 2 New Plus 50 99 4 0 2 New Plus 55 95 4 0 2 New Plus 55 Super 95 4 0 2...

Страница 86: ...Rev 00 Jan 2013 78 New Plus 42 45 50 55 F A C S I M I L E 01290 18 ATTACHMENT DECLARATON OF CONFORMITY 18 Prevista SOLO per il mercato interno Unione Europea EU...

Страница 87: ...be made free CIMA S p A works and the buyer will be responsible for all ship ping and return expenses The buyer will be responsible for the costs of the labour needed to replace the parts considered...

Страница 88: ...New Plus 42 45 50 55 Appunti...

Страница 89: ...New Plus 42 45 50 55 Appunti...

Страница 90: ...New Plus 42 45 50 55 Appunti...

Страница 91: ...ess City State Postcode Email Tel No Date of Purchase Invoice No Machine Model Serial No Sprayhead Model Authorized Dealer s Stamp compulsory Consent to the use of personal data In compliance with the...

Страница 92: ...uct features 4 Validity and acceptance The guarantee is valid if the CERTIFICATE OF GUARANTEE is sent to C I M A S p A with every part of it filled in within 30 days from the date of purchase referrin...

Страница 93: ...data In compliance with the Italian legislative Decree no 196 dated 30 06 2003 I hereby authorize C I MA S p A to use and process my personal details contained in this document Date Signature PRIVACY...

Страница 94: ...uct features 4 Validity and acceptance The guarantee is valid if the CERTIFICATE OF GUARANTEE is sent to C I M A S p A with every part of it filled in within 30 days from the date of purchase referrin...

Страница 95: ...vattarello A1 A7 GE A21 TO A21 BS A21 A21 A1BO A4 TO A21 BS A21 BS A8 VA A4 TS Casteggio A7 Mont Beccaria R S S 9 V i a E m i l i a S S 3 5 d e i G io v i S S 3 5 S S 10 S S 9 S S 10 Stradella S P Str...

Страница 96: ...Loc Molino Quaroni n 7 Mont Beccaria PV ITALY Tel 39 0385 246636 www cima it...

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