Manual 0-5442 7-5
MANUAL ARC (MMAW) WELDING
SERVICE MANUAL
Transmig 165
ST
Transmig 165
ST
SERVICE MANUAL
Transmig 165
ST
Transmig 165
ST
Arc Welding Technique - A Word to Beginners
For those who have not yet done any welding, the simplest way to commence is to run beads on a piece of
scrap plate. Use mild steel plate about 6.0mm thick and a 3.2mm electrode. Clean any paint, loose scale or
grease off the plate and set it firmly on the work bench so that welding can be carried out in the downhand
position. Make sure that the work clamp is making good electrical contact with the work, either directly or
through the work table. For light gauge material, always clamp the work lead directly to the job, otherwise a
poor circuit will probably result.
The Welder
Place yourself in a comfortable position before beginning to weld. Get a seat of suitable height and do as
much work as possible sitting down. Don't hold your body tense. A taut attitude of mind and a tensed body
will soon make you feel tired. Relax and you will find that the job becomes much easier. You can add much to
your peace of mind by wearing a leather apron and gauntlets. You won't be worrying then about being burnt
or sparks setting alight to your clothes.
Place the work so that the direction of welding is across, rather than to or from, your body. The electrode
holder lead should be clear of any obstruction so that you can move your arm freely along as the electrode
burns down. If the lead is slung over your shoulder, it allows greater freedom of movement and takes a lot of
weight off your hand. Be sure the insulation on your cable and electrode holder is not faulty, otherwise you
are risking an electric shock.
Striking the Arc
Practice this on a piece of scrap plate before going on to more exacting work. You may at first experience
difficulty due to the tip of the electrode "sticking" to the work piece. This is caused by making too heavy a
contact with the work and failing to withdraw the electrode quickly enough. A low amperage will accentuate it.
This freezing-on of the tip may be overcome by scratching the electrode along the plate surface in the same
way as a match is struck. As soon as the arc is established, maintain a 1.6mm to 3.2mm gap between the
burning electrode end and the parent metal. Draw the electrode slowly along as it melts down.
Another difficulty you may meet is the tendency, after the arc is struck, to withdraw the electrode so far that
the arc is broken again. A little practice will soon remedy both of these faults.
Art # A-07696_AC
20°
1.6 mm (1/16”)
Figure 7-11: Striking an Arc
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