(13) Remove the 2 bolts (Fig. 22) attaching the
rear of the HCU to its mounting bracket. If vehicle
being service is equipped with a 2.5 ltr. engine,
remove the tube as indicated in (Fig. 22) and
(Fig. 23). Removing this tube will make it easier
to remove the HCU assembly from the vehicle.
(14) Remove HCU from its mounting bracket.
Then remove HCU from vehicle out through the
exhaust tunnel in the floor pan of the vehicle (Fig.
23).
INSTALL
(1) Install the HCU back in the vehicle and on its
mounting bracket using the reverse order of its
removal.
(2) Install mounting isolators, washers and attach-
ing bolts, (Fig. 22) mounting the rear of the HCU to
the mounting bracket. Do not tighten bolts at this
time.
(3) Install mounting isolator, washer and attaching
bolt, (Fig. 21) mounting the front of the HCU to the
mounting bracket. Do not tighten bolt at this
time.
(4) Then tighten the 3 HCU mounting bolts to a
torque of 28 N·m (248 in. lbs.).
(5) Install the 2 rear brake tubes on the propor-
tioning valves and the right front brake tube in the
outlet port of the HCU (Fig. 20). Tighten the 3 brake
tube nuts to a torque of 20 N·m (180 in. lbs.).
(6) Install the 2 brake tubes coming from master
cylinder and the brake tube to the left front wheel
(Fig. 19) in the HCU ports. Tighten the 3 brake tube
nuts to a torque of 20 N·m (180 in. lbs.). Install the
brake tube routing clip (Fig. 19) on the HCU mount-
ing bracket and securely tighten attaching bolt.
(7) Install the 6 way connector on the HCU wiring
harness and the 10 way connector on the relay box of
the HCU (Fig. 18).
(8) Install the HCU heat shield (Fig. 17) on the
HCU mounting bracket. Install and securely tighten
attaching bolt.
(9) Install exhaust system in vehicle using the
reverse steps of its removal.
(10) Install right side engine compartment splash
shield (Fig. 16) back on the vehicle.
(11) Install the remote ground cable onto the
ground stud located on left shock tower (Fig. 11).
Install the remote ground cable attaching nut and
tighten to a torque of 28 N·m (250 in. lbs.).
(12) Bleed the base brakes and the ABS brakes
hydraulic system. Refer to the Bleeding ABS System
in this section of the manual for the proper bleeding
procedure.
(13) Road test vehicle to ensure proper operation
of the base and ABS systems.
HYDRAULIC SYSTEM PROPORTIONING VALVES
CAUTION:
Proportioning valves (Fig. 24) should
never be disassembled.
The HCU does not require removal from the vehi-
cle for the replacement of the proportioning valves.
Fig. 22 Rear Attachment Of HCU To
MountingBracket
HCU
MOUNTING
BRACKET
HCU
MOUNTINGBOLT
MOUNTING ISOLATORS AND
WASHERS
IF VEHICLE IS EQUIPPED
WITH A 2.5LTR ENGINE
REMOVE THIS TUBE FROM
STEERING GEAR
MOUNTINGBOLT
Fig. 23 Removal Of HCU Assembly From Vehicle
REMOVE
THIS
TUBE
IF
VEHICLE IS EQUIPPED WITH
2.5L ENGINE
HCU
ASSEMBLY
VEHICLE
FLOOR PAN
HCU
MOUNTING
BRACKET
STEERINGGEAR
Fig. 24 Proportioning Valve Identification
TO REAR BRAKE LINE
TO MASTER CYLINDER OR
HYDRAULIC CONTROL UNIT
O-RING SEAL
BAR
CODE
LABEL
AND
STAMP
JA
BRAKES
5 - 91
REMOVAL AND INSTALLATION (Continued)
Содержание Stratus LHD 1997
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Страница 525: ...Fig 5 Symbol Identification 8W 01 4 8W 01 GENERAL INFORMATION JA DESCRIPTION AND OPERATION Continued ...
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Страница 816: ...Fig 4 Engine Connections 2 0L 2 4L JA 8W 90 CONNECTOR GROUND LOCATIONS 8W 90 9 DESCRIPTION AND OPERATION Continued ...
Страница 817: ...Fig 5 Engine Connections 2 5L 8W 90 10 8W 90 CONNECTOR GROUND LOCATIONS JA DESCRIPTION AND OPERATION Continued ...
Страница 818: ...Fig 6 Transmission Connections JA 8W 90 CONNECTOR GROUND LOCATIONS 8W 90 11 DESCRIPTION AND OPERATION Continued ...
Страница 819: ...Fig 7 Steering Column Connections 8W 90 12 8W 90 CONNECTOR GROUND LOCATIONS JA DESCRIPTION AND OPERATION Continued ...
Страница 820: ...Fig 8 Instrument Panel Connections JA 8W 90 CONNECTOR GROUND LOCATIONS 8W 90 13 DESCRIPTION AND OPERATION Continued ...
Страница 821: ...Fig 9 Instrument Panel Connections 8W 90 14 8W 90 CONNECTOR GROUND LOCATIONS JA DESCRIPTION AND OPERATION Continued ...
Страница 822: ...Fig 10 Junction Block Connections JA 8W 90 CONNECTOR GROUND LOCATIONS 8W 90 15 DESCRIPTION AND OPERATION Continued ...
Страница 823: ...Fig 11 HVAC Connections 8W 90 16 8W 90 CONNECTOR GROUND LOCATIONS JA DESCRIPTION AND OPERATION Continued ...
Страница 824: ...Fig 12 Body Connections JA 8W 90 CONNECTOR GROUND LOCATIONS 8W 90 17 DESCRIPTION AND OPERATION Continued ...
Страница 825: ...Fig 13 Body Connections 8W 90 18 8W 90 CONNECTOR GROUND LOCATIONS JA DESCRIPTION AND OPERATION Continued ...
Страница 826: ...Fig 14 Body Connections JA 8W 90 CONNECTOR GROUND LOCATIONS 8W 90 19 DESCRIPTION AND OPERATION Continued ...
Страница 827: ...Fig 15 Roof Connections 8W 90 20 8W 90 CONNECTOR GROUND LOCATIONS JA DESCRIPTION AND OPERATION Continued ...
Страница 829: ...Fig 18 Deck Lid Connections 8W 90 22 8W 90 CONNECTOR GROUND LOCATIONS JA DESCRIPTION AND OPERATION Continued ...
Страница 833: ...Fig 5 Engine Splices 2 0L 2 4L 8W 95 4 8W 95 SPLICE LOCATIONS JA DESCRIPTION AND OPERATION Continued ...
Страница 834: ...Fig 6 Engine Splices 2 5L JA 8W 95 SPLICE LOCATIONS 8W 95 5 DESCRIPTION AND OPERATION Continued ...
Страница 835: ...Fig 7 Body Splices 8W 95 6 8W 95 SPLICE LOCATIONS JA DESCRIPTION AND OPERATION Continued ...
Страница 836: ...Fig 8 Deck Lid Splices Fig 9 Door Splices JA 8W 95 SPLICE LOCATIONS 8W 95 7 DESCRIPTION AND OPERATION Continued ...
Страница 837: ......
Страница 975: ...Adapter 6887 Camshaft Seal Installer 6863 9 138 2 5L ENGINE JA SPECIAL TOOLS Continued ...
Страница 995: ...Fig 2 Exhaust System Leaded Fuel 11 2 EXHAUST SYSTEM AND INTAKE MANIFOLD JA GENERAL INFORMATION Continued ...
Страница 1001: ...13 6 BUMPERS AND FRAME JA SPECIFICATIONS Continued ...
Страница 1065: ...Fuel Line Adapter 1 4 14 64 FUEL SYSTEM JA SPECIAL TOOLS Continued ...
Страница 1071: ......
Страница 1106: ...SPECIAL TOOLS POWER STEERING PUMP Installer C 4063B Puller C 4333 P S System Analyzer 6815 JA STEERING 19 35 ...
Страница 1236: ...41TE TRANSAXLE HYDRAULIC SCHEMATIC JA TRANSAXLE 21 105 SCHEMATICS AND DIAGRAMS Continued ...
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Страница 1248: ...41TE TRANSAXLE HYDRAULICSCHEMATIC JA TRANSAXLE 21 117 SCHEMATICS AND DIAGRAMS Continued ...
Страница 1257: ...Remover 6787 Cooling System Tester 7700 Seal Remover 7794 a 21 126 TRANSAXLE JA SPECIAL TOOLS Continued ...
Страница 1271: ......
Страница 1287: ...SPECIFICATIONS SUNROOF COMPONENTS 23 16 BODY JA ...
Страница 1318: ...SPECIAL TOOLS BODY REMOVER MOLDINGS C 4829 STICK TRIM C4755 JA BODY 23 47 ...
Страница 1319: ......
Страница 1321: ...Fig 1 Floor Console 23 2 BODY JA REMOVAL AND INSTALLATION Continued ...
Страница 1359: ......
Страница 1375: ...ENGINE VACUUM SCHEMATIC 2 0L 25 16 EMISSION CONTROL SYSTEMS JA DIAGNOSIS AND TESTING Continued ...
Страница 1376: ...ENGINE VACUUM SCHEMATIC 2 4LATX JA EMISSION CONTROL SYSTEMS 25 17 DIAGNOSIS AND TESTING Continued ...
Страница 1377: ...ENGINE VACUUM SCHEMATIC 2 5LATX 25 18 EMISSION CONTROL SYSTEMS JA DIAGNOSIS AND TESTING Continued ...
Страница 1387: ......
Страница 1401: ...FASTENER IDENTIFICATION 6 INTRODUCTION JA GENERAL INFORMATION Continued ...
Страница 1404: ...METRIC CONVERSION JA INTRODUCTION 9 GENERAL INFORMATION Continued ...
Страница 1512: ...41TE TRANSAXLE HYDRAULIC SCHEMATIC JA TRANSAXLE 21 105 SCHEMATICS AND DIAGRAMS Continued ...
Страница 1513: ...41TE TRANSAXLE HYDRAULIC SCHEMATIC 21 106 TRANSAXLE JA SCHEMATICS AND DIAGRAMS Continued ...
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Страница 1533: ...Remover 6787 Cooling System Tester 7700 Seal Remover 7794 a 21 126 TRANSAXLE JA SPECIAL TOOLS Continued ...