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Remtron Pump Boss II

User Manual

9M02-8814-A001-EN
Version 2.3

Contents

1. FCC Compliance Statement ................................................................................................................................4

2. Safety Rules .........................................................................................................................................................5

2.1 Installation ..................................................................................................................................................5

2.2 Personal Safety ..........................................................................................................................................5

3. System Description ..............................................................................................................................................6

3.1 PBIIT Transmitter .......................................................................................................................................6

3.2 PBIIR Receiver ...........................................................................................................................................8

4. Installation ......................................................................................................................................................... 10

4.1 Mechanical .............................................................................................................................................. 10

4.2 Antenna Installation ................................................................................................................................. 10

4.3 Locating the Antenna............................................................................................................................... 10

4.4 RCA7 Long Range Antenna .................................................................................................................... 11

4.4.1 Installation Procedure .......................................................................................................................... 11

4.5 Optional Antenna Mount .......................................................................................................................... 12

4.5.1 Installation Procedure .......................................................................................................................... 13

5. Wiring Instructions ............................................................................................................................................. 14

6. Configuration Sheets ......................................................................................................................................... 15

6.1 197020-10 (PBIIT) Transmitter

– 197020-20 (PBIIR) Receiver .............................................................. 15

6.2 983090-10 (PBIIT) Transmitter

– 983090-20 (PBIIR) Receiver .............................................................. 16

6.3 983091-10 (PBIIT) Transmitter

– 983091-20 (PBIIR) Receiver .............................................................. 17

6.4 983092-10 (PBIIT) Transmitter

– 983092-20 (PBIIR) Receiver .............................................................. 18

7. Using Your System ........................................................................................................................................... 19

7.1 Starting the System ................................................................................................................................. 19

7.2 Pump Operation ...................................................................................................................................... 19

7.3 Helpful Hints ............................................................................................................................................ 20

7.4 System Troubleshooting .......................................................................................................................... 20

7.4.1 System Does Not Operate ................................................................................................................... 20

7.4.2 Insufficient Range ................................................................................................................................ 20

7.5 Transmitter Troubleshooting ................................................................................................................... 21

8. Replacing the Batteries ..................................................................................................................................... 22

9. Replacing the Transmitter ................................................................................................................................. 23

9.1 AUTO LINK Procedure ............................................................................................................................ 23

10. Replacement Parts ............................................................................................................................................ 25

11. Warranty Statement .......................................................................................................................................... 26

12. CE Declaration of Conformity............................................................................................................................ 27

Содержание Remtron Pump Boss II Series

Страница 1: ...Remtron Pump Boss II User Manual 9M02 8814 A001 EN ...

Страница 2: ...ducts rests with the end user sinceCattronand its agentscannotbe awareof all potentialuses Cattron makes no warranties as to non infringement nor as to the fitness merchantability or sustainability of any Cattron products for any specific or general uses Cattron Holdings Inc or any of its affiliates or agents shall not be liable for incidental or consequential damages of any kind All Cattron produ...

Страница 3: ...tions 14 6 Configuration Sheets 15 6 1 197020 10 PBIIT Transmitter 197020 20 PBIIR Receiver 15 6 2 983090 10 PBIIT Transmitter 983090 20 PBIIR Receiver 16 6 3 983091 10 PBIIT Transmitter 983091 20 PBIIR Receiver 17 6 4 983092 10 PBIIT Transmitter 983092 20 PBIIR Receiver 18 7 Using Your System 19 7 1 Starting the System 19 7 2 Pump Operation 19 7 3 Helpful Hints 20 7 4 System Troubleshooting 20 7 ...

Страница 4: ...ser manual it may cause harmful interference to radio communications However there is no guarantee that harmful interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by switching this equipment on and off the user is encouraged to try to correct the interference by one or more of the follo...

Страница 5: ...es can cause accidental pump activation DO NOT INSTALL IN HOT AREAS This apparatus can be damaged by heat in excess of 160 F 71 C DO NOT INSTALL IN HIGH VIBRATION AREAS The life of this apparatus might be shortened through long exposure to intense shaking or vibration 2 2 Personal Safety MAKE SURE MACHINERY IS CLEAR BEFORE OPERATING Do not activate the remote system unless it is safe to do so TURN...

Страница 6: ...s electricity is applied through the relay Once electricity is removed the fuse will heal itself and be ready to operate within about one minute Note In units operated above 24 VDC the relays are protected with a 7 A fuse Such fuses can only be replaced by Cattron The Pump Boss II system complies with the requirements for operation under Part 15 of the FCC rules and regulations This means that nei...

Страница 7: ...utton a STOP OFF pushbutton and a PUMP OFF two position rocker switch Additional rocker switch functions are also provided as follows FWD REV THROTTLE INCREASE DECREASE VOLUME INCREASE DECREASE Note Depending on your exact system configuration some or all of the additional rocker switch functions may not be operational Figure 1 PBIIT Transmitter ...

Страница 8: ... conductor cable The cable plug from the external antenna connects to a TNC socket on the underside of the Receiver The AUTO LINK Touch Pad switch allows the receiver to learn the ID code from a Remtron replacement transmitter See the AUTO LINK Procedure for more information Figure 2 PBIIR Receiver PBIIR Receivers use an advanced synthesized FM receiver designed to work in the presence of potentia...

Страница 9: ...stics are presented in a simple easy to understand format The POWER LED illuminates when power is applied to the receiver The SIGNAL LED has three functions It will double flash pause and then repeat indicating that the receiver is looking for a signal It will flash at a slow rate when receiving a signal and at a faster rate when it receives a command It will remain on with two short blink periods...

Страница 10: ...hanical damage during towing or during use Select a location with a flat mounting surface If possible protect the receiver from direct exposure to sun and rain even though the receiver is weather resistant it is good practice to protect it from the elements Securely mount the receiver box to the pump using the supplied hardware 4 2 Antenna Installation Note Proper antenna installation is essential...

Страница 11: ... 4 4 RCA7 Long Range Antenna The RCA7 Long Range Antenna is mounted directly to the pump The antenna mounting template is shown in Figure 3 and may be photocopied for direct application to the mounting surface Tools Needed Drill or punch for 3 16 and 5 8 inch diameter holes 1 Phillips screwdriver Center punch Adhesive tape such as masking tape 4 4 1 Installation Procedure 1 Tape the mounting hole ...

Страница 12: ...mets are supplied on each cable to accommodate either a 5 8 inch diameter or a 3 4 inch diameter hole Cut off the unused grommet 4 Secure the antenna using the 6 hardware supplied Insert the screws through the antenna and secure with the lock washers and nuts 5 Route the cable to the receiver and secure with cable ties 4 5 Optional Antenna Mount Tools Needed Drill or punch for 3 4 inch diameter ho...

Страница 13: ...o achieve proper performance from the antenna Figure 4 Optional Antenna Mount 3 Using the small Allen wrench supplied with the mount release the Allen screw within the insulator nut and unscrew the insulator nut from the antenna mount Ensure the O ring is present in its recessed location on the underside of the insulator nut 4 From the underside of the panel insert the antenna mount with the cente...

Страница 14: ... control system Only qualified personnel should make all electrical installations For safety disconnect the input power before installing the Pump Boss II radio control system For applications involving throttle and or volume the PBIIR receiver utilizes an H bridge output for motor control This means that both sides of the motor are tied to ground when the motor is not operating In order to operat...

Страница 15: ...Remtron Pump Boss II User Manual 15 9M02 8814 A001 EN Version 2 3 6 Configuration Sheets 6 1 197020 10 PBIIT Transmitter 197020 20 PBIIR Receiver ...

Страница 16: ...Remtron Pump Boss II User Manual 16 9M02 8814 A001 EN Version 2 3 6 2 983090 10 PBIIT Transmitter 983090 20 PBIIR Receiver ...

Страница 17: ...Remtron Pump Boss II User Manual 17 9M02 8814 A001 EN Version 2 3 6 3 983091 10 PBIIT Transmitter 983091 20 PBIIR Receiver ...

Страница 18: ...Remtron Pump Boss II User Manual 18 9M02 8814 A001 EN Version 2 3 6 4 983092 10 PBIIT Transmitter 983092 20 PBIIR Receiver ...

Страница 19: ...tch and observe that the bicolor transmitter LED flashes GREEN If the transmitter LED flashes RED and then GREEN the batteries are low and should be replaced at the first opportunity Note that when the RED low battery condition is first observed the operator has approximately eight hours of operation left before the transmitter shuts down Once the transmitter is switched ON if no switches are oper...

Страница 20: ... of these receiver relays is overloaded the fuse device opens to protect the unit When it cools down the fuse device closes restoring normal operation to the output Note In units that are operated above 24 VDC the relays are protected with a 7 A fuse Such fuses can only be replaced by Cattron 7 4 System Troubleshooting 7 4 1 System Does Not Operate 1 Check the transmitter see Transmitter Troublesh...

Страница 21: ...tive resulting in system operation Always assume the system is working and will respond when testing a transmitter Table 1 Transmitter Troubleshooting Chart LED Indication Possible Cause Remedy LED is OFF Transmitter is off Press ON switch Batteries are dead Replace batteries Transmitter failure Call for service LED alternating RED GREEN Batteries getting low Change batteries at the next convenien...

Страница 22: ...ace the transmitter batteries AA alkaline batteries should be used for long battery life Rechargeable batteries are not recommended Referring to Figure 5 1 Fully release the two captive screws and remove the battery door 2 Remove and replace the AA alkaline batteries Be sure to observe the correct polarity 3 Replace the battery door and secure using the two captive screws Tighten the battery door ...

Страница 23: ...NK function that allows the receiver to learn the frequency channel and address of a replacement or spare transmitter This function allows the Pump Operator to substitute a spare PBIIT transmitter in the field without dismantling the transmitter or receiver to physically reconfigure its frequency channel and address 9 1 AUTO LINK Procedure Referring to ...

Страница 24: ... and observe the receiver s SIGNAL LED When the SIGNAL LED is continuously lit no blinks the receiver has learned the frequency channel and address ID Code of the transmitter Note If the receiver s SIGNAL LED does not switch from blinking to solid the old transmitter ID code will remain in receiver memory 5 Release the receiver s AUTO LINK switch followed by the transmitter s STOP OFF button switc...

Страница 25: ...Remtron Pump Boss II User Manual 25 9M02 8814 A001 EN Version 2 3 Figure 6 AUTO LINK Switching ...

Страница 26: ... or directly from Cattron Item Part Leather holster 620022 Shoulder strap for transmitter 600008 02 Weather resistant clear plastic carry bag for transmitter shoulder strap not included 620024 RCA7 900 MHz long range antenna standard item supplied with system 950185 01 900 MHz 12 coil whip antenna no coax no mount 485022 900 MHz antenna mount with coax no antenna 920053 ...

Страница 27: ...Remtron Pump Boss II User Manual 27 9M02 8814 A001 EN Version 2 3 11 Warranty Statement For service and repairs go to www cattron com contact ...

Страница 28: ... Manual 28 9M02 8814 A001 EN Version 2 3 12 CE Declaration of Conformity Hereby Cattron declares that the radio equipment is in compliance with Directive 2014 53 EU View the EU Declaration of Conformity document www cattron com ...

Страница 29: ...ent the information provided in this document is subject to change without notice Cattron Support For remote and communication control systems support parts and repair or technical support visit us online at www cattron com contact Cattron North America Inc 655 N River Rd NW Suite A Warren OH 44483 ...

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