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20

SYSTEM FUNCTIONS AND SEQUENCE

OF OPERATION

GZ models utilize either a Communicating Wall Control or a

standard 2--stage heat pump thermostat.
With a call for first stage cooling/heating, the low stage is

energized. If low--stage cannot satisfy the cooling/heating demand,

high stage is energized by the second stage of indoor thermostat.

After second stage is satisfied, the unit returns to low--stage

operation until the first stage is satisfied or until second stage is

required again.
When both first and second stage cooling are satisfied, the

compressor will shut off. When a 2--stage unit is operating at

low--stage, system vapor (suction) pressure will be higher than a

standard single--stage system or high--stage system.

Communicating Sequence

:

The UPM board controls all

functions. See Fig. 22.

Non--Communicating Sequence

: The reversing valve is energized

to cool.

Cooling

-- The first stage of cooling powers Y1 and O. The

second stage of cooling powers Y1, Y2 and O.

Heating

-- The first stage of heating powers Y1, and the second

stage of heating powers Y1 and Y2.

Communication and Status Function Lights

A green LED (COMM light) on the UPM (see Fig. 22) indicates

successful communication with the other system products. The

green LED will remain OFF until communication is established.

Once a valid command is received, the green LED will turn ON

continuously. If no communication is received within 2 minutes,

the LED will be turned OFF until the next valid communication.

Amber Status Light

-- An amber colored STATUS light is used to

display the operation mode and fault codes as specified in the

troubleshooting section. See Table 15 for codes and definitions.

NOTE

: Only one code will be displayed on the UPM board (the

most recent, with the highest priority).

Time Delays

Unit time delays include:

S

Five minute time delay to start cooling or heating operation when

there is a call from the thermostat or user interface. To bypass this

feature, momentarily short and release Timer Speed--Up pins.

S

Five minute compressor re--cycle delay on return from a

brown--out condition.

S

Two minute time delay to return to standby operation from last

valid communication (with UI only).

S

There is no delay between staging from low to high and from high

to low capacity. The compressor will change from low to high

and from high to low capacity “on the fly” to meet the demand.

Compressor Operation

The basic scroll design has been modified with the addition of an

internal unloading mechanism that opens a by--pass port in the first

compression pocket, effectively reducing the displacement of the

scroll. The opening and closing of the by--pass port is controlled by

an internal electrically operated solenoid.
The modulated scroll uses a single step of unloading to go from

full capacity to approximately 67% capacity. A single speed, high

efficiency motor continues to run while the scroll modulates

between the two capacity steps. Modulation is achieved by venting

a portion of the gas in the first suction pocket back to the low side

of the compressor, thereby reducing the effective displacement of

the compressor.
Full capacity is achieved by blocking these vents, thus increasing

the displacement to 100%. A DC solenoid in the compressor

controlled by a rectified 24 volt AC signal in the external solenoid

plug moves the slider ring that covers and uncovers these vents.
The vent covers are arranged in such a manner that the compressor

operates at approximately 67% capacity when the solenoid is not

energized and 100% capacity when the solenoid is energized. The

loading and unloading of the two step scroll is done ”on the fly”

without shutting off the motor between steps.

NOTE

: 67% compressor capacity translates to approximately

75% cooling or heating capacity at the indoor coil.

The

compressor will always start unloaded and stay unloaded for five

seconds even when the thermostat is calling for high stage capacity.

Safety Devices and UPM Board

3

1

2

4

5

6

8

9

10

12

11

13

14

15

16

17

18

19

7

1.

PL2 LPS

Low pressure switch

11.

C W 1 Y 1 Y2 0

: Standard tstat

connection

2.

PL3 HPS

: High pressure switch

12.

J2 Speed Up Timer

: Test jumper

3.

SEC1 and SEC2

: Transformer

13.

S1

: DIP Switches

4.

VS

: Start circuit high volt.

14.

PL8 Model

: Model plug conn.

5.

L2 and L1

: Contactor and high

voltage

15.

PL6 FRZ1

: Water coil freeze sen-

sor

6.

PWM1 and PWM2

: N/A

16.

PL6 OPT

: N/A

7.

F1

: 3 amp fuse

17.

PL1 RVS

: Reversing valve plug

8.

PL5

: Compressor plug

18.

LED1 COMM

: Comm status light

9.

PL7

: ABCD comm. stat conn.

19.

LED2 STATUS

: Status and fault

code light

10.

COND

: Condensate overflow

A150170

Fig. 22 -- UPM Board

The UPM Board includes the following features:

S

LOW PRESSURE SWITCH

: The low pressure switch safety is

designed to shut down the compressor in th event of loss of

charge. Cut in 60 +/-- 15 psig and cut out 40 +/-- psig.

S

HIGH PRESSURE SWITCH

: The high pressure switch safety

is designed to shut down the compressor if it exceeds limits. Cut

in 420 +/-- 15 psig and cut out 600 +/-- psig.

Pressure Switch Protection:

The split geothermal unit is

equipped with high-- and low--pressure switches. If the control
senses the opening of a high-- or low--pressure switch, it will

respond as follows:

1. De--energize the compressor contactor.
2. Display the appropriate fault code (see Table 15).
3. After a 15 minute delay, if there is a call for cooling or heat-

ing and LPS or HPS is reset, the compressor contactor is
energized.

4. If the open switch closes anytime after the 15 minute delay,

then resume operation with a call for cooling or heating.

5. If LPS or HPS trips 2--4 consecutive cycles per the dip

switch lockout setting or UI setting (Communicating only),
the unit operation is locked out for 4 hours.

6. In the event of a high--pressure switch trip or high--pressure

lockout, check the refrigerant charge, and the coax coil (in
cooling) for water issues, or indoor airflow in heating.

7. In the event of a low--pressure switch trip or low--pressure

lockout, check the refrigerant charge and indoor airflow

(cooling) and coax coil water pressure and flow in heating.

S

LOW PRESSURE BYPASS TIMER

: If the compressor is

running and the low pressure switch opens, the board will keep

the compressor ON for 120 seconds. After 2 minutes, if the low

pressure switch remains open, the board will shut down the

compressor and enter a soft lockout. The compressor will not be

Содержание GZ024

Страница 1: ...ualified installer service agency or your distributor or branch for information or assistance The qualified installer or agency must use factory authorized kits or accessories when modifying this prod...

Страница 2: ...laims with the carrier Concealed damages not discovered until after removing the units from the packaging must be reported to the carrier within 24 hours of receipt Location Clearance To maximize syst...

Страница 3: ...ons See Fig 3 Diagram shows typical vertical package unit installation and is for illustration purposes only Ensure access to Heat Pump is not restricted Note Package unit shown GZ unit is connected t...

Страница 4: ...ll to supply both domestic water and the heat pump care must be taken to insure that the well can provide sufficient flow for both In well water applications a slow closing solenoid valve must be used...

Страница 5: ...will occur Corrosion Prevention pH All 6 8 5 Monitor treat as needed 6 8 5 Minimize steel pipe below 7 and no open tanks with pH 8 Hydrogen Sulfide H2S All At H S 0 2 ppm avoid use of copper and coppe...

Страница 6: ...INSTALLATIONS Power Disconnects Air Handler Vibration Isolator Pad Fig 5 Typical Split with Air Handler Installation Vibration Isolator Pad Power Disconnects Fig 6 Typical Split with A coil Furnace In...

Страница 7: ...liquid lines affects system performance to a lesser degree provided that a solid column of liquid no flash gas is being delivered to the refrigerant metering device and that the liquid pressure at the...

Страница 8: ...tem charge Factory charge 45 ft 25 ft X 60 oz ft Total system charge 86 oz 20 ft x 60 oz ft 98 oz Additional 12 oz of R410A refrigerant required Model GZ060 with 10 ft of equivalent length of 3 8 O D...

Страница 9: ...e hoses should be used between the unit and the rigid system to avoid possible vibration Ball valves should be installed in the supply and return lines for unit isolation and unit water flow balancing...

Страница 10: ...s 3 tons and smaller one valve is typical For larger two stage heat pumps there is an opportunity to save a significant amount of energy and avoid wasting water with the use of two solenoid valves one...

Страница 11: ...r piping allowing all air to bleed out until water appears at valve 6 Before restoring the power or fuel supply to the water heater adjust the temperature setting on the tank thermostat s to ensure ma...

Страница 12: ...by a pause then 7 long flashes followed by another pause and repeats this series The Wall Control will display text on the screen for the last 10 events S Exit service screens by selecting Done Non Co...

Страница 13: ...ber that all sides of the cabinet are accessible but in event the unit is placed where all sides make this difficult removal of the box may help The transformer is a 75va transformer which should prov...

Страница 14: ...IMPORTANT A160124 Communicating controls notes 1 Y2 connector ST1 is used for a utility curtailment input and is not available for use as an output for the second valve However the wiring harness exte...

Страница 15: ...esult in unit damage and or improper equipment operation If heat recovery unit is installed in an area where freezing may occur the unit must be drained during winter months to prevent heat exchanger...

Страница 16: ...ws the UI to display outdoor air temperature A150195 Fig 20 OAT Sensor Connection Compressor Start Accessories In the event of the rare occurrence of compressor starting issues such as dimming of the...

Страница 17: ...aries are dual tapped for 208 and 230 volts Connect the appropriate tap to ensure a minimum of 18 volts secondary control voltage 24 volts is ideal for best operation jThe following guidelines are rec...

Страница 18: ...access the refrigerant system at start up on package units Access should only be necessary as last resort in troubleshooting to prevent unnecessary charge issues j Check the water flow and operating...

Страница 19: ...SEC YES NO NO YES START ANTI SHORT CYCLE INITIAL POWER UP YES NO START RANDOM START UP START COUNTER NEEDED YES COUNT 2 OR COUNT 4 BLINK CODE ON STATUS LED DISPLAY OUTPUT PULSE ALR OUTPUT ON PULSE NO...

Страница 20: ...ducing the effective displacement of the compressor Full capacity is achieved by blocking these vents thus increasing the displacement to 100 A DC solenoid in the compressor controlled by a rectified...

Страница 21: ...mportant to have the Freeze1 set to the default 26_F 3 33_C CAUTION UNIT DAMAGE AND OR OPERATION HAZARD Failure to follow this caution may result in unit damage and or improper equipment operation Fre...

Страница 22: ...temperature would be set too high then the GHP would not be providing the customer with the best efficiency due to extended operation run hours of the gas furnace or electric heat resulting in higher...

Страница 23: ...M 1064 1063 QUIET N A 911 048 Low 936 Max 1486 1486 EFF 1 1207 1207 EFF 2 1300 1300 COM 1107 1105 QUIET N A 947 048 High 1080 Max 1714 1714 EFF 1 1393 1393 EFF 2 1500 1500 COM 1277 1275 QUIET N A 1093...

Страница 24: ...1 1 1 0 1 0 10 2 3 2 2 2 0 2 0 1 9 1 8 1 8 1 7 1 7 15 4 8 4 7 4 2 4 1 3 9 3 8 3 7 3 6 3 5 GZ072 9 1 0 1 0 0 9 0 9 0 9 0 8 0 8 0 8 0 8 12 1 7 1 7 1 5 1 5 1 4 1 4 1 3 1 3 1 3 18 3 6 3 5 3 2 3 1 3 0 2 9...

Страница 25: ...Load 30 4 76 92 242 297 3 4 13 14 8 80 97 249 304 2 3 13 15 40 4 125 151 180 221 14 18 19 22 89 108 255 312 4 5 15 17 8 120 146 169 207 8 10 20 23 93 113 261 320 3 3 16 18 50 4 134 163 211 258 14 18...

Страница 26: ...4 5 74 90 244 299 3 4 13 15 9 0 78 95 251 306 2 3 13 16 40 4 5 122 149 183 224 14 18 19 23 87 106 257 314 4 5 15 18 9 0 117 143 172 210 8 10 20 24 91 111 263 322 3 3 16 19 50 4 5 131 160 214 261 14 1...

Страница 27: ...1 87 277 339 6 7 15 19 12 0 75 92 284 347 4 5 16 20 40 6 0 118 144 194 237 21 25 19 23 84 102 291 356 7 9 18 22 12 0 113 138 182 223 12 14 20 24 88 108 299 365 5 6 19 23 50 6 0 127 155 226 276 21 25 1...

Страница 28: ...7 0 68 84 256 313 5 7 19 23 14 0 73 89 261 319 4 5 20 25 40 7 0 117 143 182 222 15 19 21 26 81 99 277 339 7 8 22 26 14 0 114 139 170 208 11 14 22 27 86 105 283 346 5 6 23 28 50 7 0 120 147 215 263 15...

Страница 29: ...9 0 71 87 259 316 5 7 19 23 18 0 76 92 264 322 4 5 20 25 40 9 0 120 146 185 225 15 19 21 26 84 102 280 342 7 8 22 26 18 0 117 142 173 211 11 14 22 27 89 108 286 349 5 6 23 28 50 9 0 123 150 218 266 1...

Страница 30: ...eeze Sensor Fault 57 Freeze sensor is invalid or out of range Check for open sensor wire disconnected sensor not connect ed properly or abnormal sensor temp ranges Compressor Thermal Cutout in Low Sta...

Страница 31: ...pressor is also protected by an internal overload attached to motor windings Compressor Control Contactor The contactor has a 24volt coil The electronic control board controls the operation of the con...

Страница 32: ...ntrol of the system In this manner the service technician can run the diagnostic checkouts right at the outdoor unit using the service tool After the checkouts are completed and it is no longer necess...

Страница 33: ...00 11 52 18 970 57 135 2 774 103 217 622 34 29 227 600 12 54 18 090 58 136 2 674 104 219 604 33 27 213 600 13 55 17 260 59 138 2 579 105 221 587 32 26 200 500 14 57 16 470 60 140 2 488 106 223 571 31...

Страница 34: ...of the unit is a normal protective measure in the design of the equipment If continual lockouts occur call a mechanic immediately and have them check for the following Water flow problems Water tempe...

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