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EXPLOSION HAZARD

Failure to follow this warning could

result in death, serious personal injury,

and/or property damage.
Never use air or gases containing

oxygen for leak testing or operating

refrigerant compressors. Pressurized

mixtures of air or gases containing

oxygen can lead to an explosion.

!

WARNING

CUT HAZARD

Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care and

wear appropriate protective clothing and gloves when

handling parts.

CAUTION

!

1

2

1. GZ Series Water--To Air Split System
2. Packet containing: Installation, Owner’s Manual, Warranty

Certificate and badges

A14176

Fig. 1 -- Standard Package

INSTALLATION RECOMMENDATIONS

The Water--to--Air Heat Pumps are designed to operate with

entering fluid temperature between 20

_

F to 90

_

F in the heating

mode and between 30

_

F to 120

_

F in the cooling mode.

NOTE

: 50

_

F minimum Entering Water Temperature (EWT) is

recommended for well water applications with sufficient water

flow to prevent freezing. Antifreeze solution is required for all

closed loop applications. Geothermal applications should have

sufficient antifreeze solution to protect against extreme conditions

and equipment failure. Frozen water coils are not covered under

warranty. Other equivalent methods of temperature control are

acceptable.

Check Equipment and Job Site

Moving and Storage

If the equipment is not needed for immediate installation upon its

arrival at the job site, it should be left in its shipping carton and

stored in a clean, dry area. Units must only be stored or moved in

the normal upright position as indicated by the “UP” arrows on

each carton at all times.

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in equipment damage.
If unit stacking is required for storage, stack units as follows:

Do not stack units larger than 6 tons!

Vertical units: less than 6 tons, no more than two high.

Horizontals units: less than 6 tons, no more than three high.

CAUTION

!

Inspect Equipment

Be certain to inspect all cartons or crates on each unit as received at

the job site before signing the freight bill. Verify that all items have

been received and that there are no visible damages; note any

shortages or damages on all copies of the freight bill. In the event

of damage or shortage, remember that the purchaser is responsible

for filing the necessary claims with the carrier. Concealed damages

not discovered until after removing the units from the packaging

must be reported to the carrier within 24 hours of receipt.

Location / Clearance

To maximize system performance, efficiency and reliability, and to

minimize installation costs, it is always best to keep the refrigerant

lines as short as possible. Every effort should be made to locate the

air handler and the condensing section as close as possible to each

other.
Serviceability should be a consideration and units should be placed

so that installer and service technicians can access the service side

of the unit with ease. The electrical box side of unit should

maintain a clearance of 24” (609.6mm) minimum.

NOTE

: Consider access to service parts before setting in place.

Condensing Section Location

Locate the condensing section in an area that provides sufficient

room to make water and electrical connections and allows easy

removal of the access panels in order for service personnel to

perform maintenance or repair.
The condensing section is designed primarily for Indoor use.

However, if installed in outside location where it could be

subjected to freezing conditions the following conditions should be

implemented:

S

Freeze protection should be employed.

S

Freeze stat -- To monitor water temp and start the loop

pump if there is danger of freezing, even if there is no

heating call.

S

Pump timer/starter or similar device

S

Water lines entering and leaving the unit should be properly

insulated prior to ground contact.

The GZ unit should be mounted level on a vibration absorbing pad

slightly larger than the base to minimize vibration transmission to

the building structure. It is not necessary to anchor the unit to the

floor (see Fig. 2).

A14177

Fig. 2 -- Vibration Pad Location

The vast majority of geothermal units are installed indoors and the

condenser pads on the market are typically not designed for indoor

equipment. Table 1 lists recommended pads (sold separately)

designed for indoor packaged equipment. ACMP pads are made

of 3/4” thick high density SBR recycled rubber, which provides a

high degree of vibration and sound absorption for compressor

bearing units installed indoors. These pads may be trimmed as

needed.

Table 1 – Recommended Mounting Pads

Unit Size

Mounting Pad

Pad Dimensions

GZ024

ACMP2436

24” x 36”

GZ036

ACMP2436

24” x 36”

GZ048

ACMP2436

24” x 36”

GZ060

ACMP2836

28” x 36”

GZ072

ACMP2836

28” x 36”

Fan Coil or Furnace Location

Refer to the Fan Coil or Furnace Installation Manual for complete

Details on indoor locations and clearances.

Содержание GZ024

Страница 1: ...ualified installer service agency or your distributor or branch for information or assistance The qualified installer or agency must use factory authorized kits or accessories when modifying this prod...

Страница 2: ...laims with the carrier Concealed damages not discovered until after removing the units from the packaging must be reported to the carrier within 24 hours of receipt Location Clearance To maximize syst...

Страница 3: ...ons See Fig 3 Diagram shows typical vertical package unit installation and is for illustration purposes only Ensure access to Heat Pump is not restricted Note Package unit shown GZ unit is connected t...

Страница 4: ...ll to supply both domestic water and the heat pump care must be taken to insure that the well can provide sufficient flow for both In well water applications a slow closing solenoid valve must be used...

Страница 5: ...will occur Corrosion Prevention pH All 6 8 5 Monitor treat as needed 6 8 5 Minimize steel pipe below 7 and no open tanks with pH 8 Hydrogen Sulfide H2S All At H S 0 2 ppm avoid use of copper and coppe...

Страница 6: ...INSTALLATIONS Power Disconnects Air Handler Vibration Isolator Pad Fig 5 Typical Split with Air Handler Installation Vibration Isolator Pad Power Disconnects Fig 6 Typical Split with A coil Furnace In...

Страница 7: ...liquid lines affects system performance to a lesser degree provided that a solid column of liquid no flash gas is being delivered to the refrigerant metering device and that the liquid pressure at the...

Страница 8: ...tem charge Factory charge 45 ft 25 ft X 60 oz ft Total system charge 86 oz 20 ft x 60 oz ft 98 oz Additional 12 oz of R410A refrigerant required Model GZ060 with 10 ft of equivalent length of 3 8 O D...

Страница 9: ...e hoses should be used between the unit and the rigid system to avoid possible vibration Ball valves should be installed in the supply and return lines for unit isolation and unit water flow balancing...

Страница 10: ...s 3 tons and smaller one valve is typical For larger two stage heat pumps there is an opportunity to save a significant amount of energy and avoid wasting water with the use of two solenoid valves one...

Страница 11: ...r piping allowing all air to bleed out until water appears at valve 6 Before restoring the power or fuel supply to the water heater adjust the temperature setting on the tank thermostat s to ensure ma...

Страница 12: ...by a pause then 7 long flashes followed by another pause and repeats this series The Wall Control will display text on the screen for the last 10 events S Exit service screens by selecting Done Non Co...

Страница 13: ...ber that all sides of the cabinet are accessible but in event the unit is placed where all sides make this difficult removal of the box may help The transformer is a 75va transformer which should prov...

Страница 14: ...IMPORTANT A160124 Communicating controls notes 1 Y2 connector ST1 is used for a utility curtailment input and is not available for use as an output for the second valve However the wiring harness exte...

Страница 15: ...esult in unit damage and or improper equipment operation If heat recovery unit is installed in an area where freezing may occur the unit must be drained during winter months to prevent heat exchanger...

Страница 16: ...ws the UI to display outdoor air temperature A150195 Fig 20 OAT Sensor Connection Compressor Start Accessories In the event of the rare occurrence of compressor starting issues such as dimming of the...

Страница 17: ...aries are dual tapped for 208 and 230 volts Connect the appropriate tap to ensure a minimum of 18 volts secondary control voltage 24 volts is ideal for best operation jThe following guidelines are rec...

Страница 18: ...access the refrigerant system at start up on package units Access should only be necessary as last resort in troubleshooting to prevent unnecessary charge issues j Check the water flow and operating...

Страница 19: ...SEC YES NO NO YES START ANTI SHORT CYCLE INITIAL POWER UP YES NO START RANDOM START UP START COUNTER NEEDED YES COUNT 2 OR COUNT 4 BLINK CODE ON STATUS LED DISPLAY OUTPUT PULSE ALR OUTPUT ON PULSE NO...

Страница 20: ...ducing the effective displacement of the compressor Full capacity is achieved by blocking these vents thus increasing the displacement to 100 A DC solenoid in the compressor controlled by a rectified...

Страница 21: ...mportant to have the Freeze1 set to the default 26_F 3 33_C CAUTION UNIT DAMAGE AND OR OPERATION HAZARD Failure to follow this caution may result in unit damage and or improper equipment operation Fre...

Страница 22: ...temperature would be set too high then the GHP would not be providing the customer with the best efficiency due to extended operation run hours of the gas furnace or electric heat resulting in higher...

Страница 23: ...M 1064 1063 QUIET N A 911 048 Low 936 Max 1486 1486 EFF 1 1207 1207 EFF 2 1300 1300 COM 1107 1105 QUIET N A 947 048 High 1080 Max 1714 1714 EFF 1 1393 1393 EFF 2 1500 1500 COM 1277 1275 QUIET N A 1093...

Страница 24: ...1 1 1 0 1 0 10 2 3 2 2 2 0 2 0 1 9 1 8 1 8 1 7 1 7 15 4 8 4 7 4 2 4 1 3 9 3 8 3 7 3 6 3 5 GZ072 9 1 0 1 0 0 9 0 9 0 9 0 8 0 8 0 8 0 8 12 1 7 1 7 1 5 1 5 1 4 1 4 1 3 1 3 1 3 18 3 6 3 5 3 2 3 1 3 0 2 9...

Страница 25: ...Load 30 4 76 92 242 297 3 4 13 14 8 80 97 249 304 2 3 13 15 40 4 125 151 180 221 14 18 19 22 89 108 255 312 4 5 15 17 8 120 146 169 207 8 10 20 23 93 113 261 320 3 3 16 18 50 4 134 163 211 258 14 18...

Страница 26: ...4 5 74 90 244 299 3 4 13 15 9 0 78 95 251 306 2 3 13 16 40 4 5 122 149 183 224 14 18 19 23 87 106 257 314 4 5 15 18 9 0 117 143 172 210 8 10 20 24 91 111 263 322 3 3 16 19 50 4 5 131 160 214 261 14 1...

Страница 27: ...1 87 277 339 6 7 15 19 12 0 75 92 284 347 4 5 16 20 40 6 0 118 144 194 237 21 25 19 23 84 102 291 356 7 9 18 22 12 0 113 138 182 223 12 14 20 24 88 108 299 365 5 6 19 23 50 6 0 127 155 226 276 21 25 1...

Страница 28: ...7 0 68 84 256 313 5 7 19 23 14 0 73 89 261 319 4 5 20 25 40 7 0 117 143 182 222 15 19 21 26 81 99 277 339 7 8 22 26 14 0 114 139 170 208 11 14 22 27 86 105 283 346 5 6 23 28 50 7 0 120 147 215 263 15...

Страница 29: ...9 0 71 87 259 316 5 7 19 23 18 0 76 92 264 322 4 5 20 25 40 9 0 120 146 185 225 15 19 21 26 84 102 280 342 7 8 22 26 18 0 117 142 173 211 11 14 22 27 89 108 286 349 5 6 23 28 50 9 0 123 150 218 266 1...

Страница 30: ...eeze Sensor Fault 57 Freeze sensor is invalid or out of range Check for open sensor wire disconnected sensor not connect ed properly or abnormal sensor temp ranges Compressor Thermal Cutout in Low Sta...

Страница 31: ...pressor is also protected by an internal overload attached to motor windings Compressor Control Contactor The contactor has a 24volt coil The electronic control board controls the operation of the con...

Страница 32: ...ntrol of the system In this manner the service technician can run the diagnostic checkouts right at the outdoor unit using the service tool After the checkouts are completed and it is no longer necess...

Страница 33: ...00 11 52 18 970 57 135 2 774 103 217 622 34 29 227 600 12 54 18 090 58 136 2 674 104 219 604 33 27 213 600 13 55 17 260 59 138 2 579 105 221 587 32 26 200 500 14 57 16 470 60 140 2 488 106 223 571 31...

Страница 34: ...of the unit is a normal protective measure in the design of the equipment If continual lockouts occur call a mechanic immediately and have them check for the following Water flow problems Water tempe...

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