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7

ENG

“FCR3 three-phase controller” +030222150 - rel. 1.3 - 12.01.2021

1. INTRODUCTION

The FCR device is a three-phase voltage regulator with microprocessor 
control that uses the phase control principle to manage condensing fan 
speed based on the applied control signal. The voltage supplied at the 
output is expressed as a percentage of the input voltage.
Several devices can be controlled together across a Modbus RS485 serial 
network, by connecting them together and then setting the address.

ATTENZIONE!

TOGLIERE TENSIONE PRIMA DI APRIRE IL COPERCHIO

ATTENTION!

DISCONNECT POWER BEFORE OPENING THE COVER

Fig. 1.a

The following models are available, which diff er in terms of rated load.

FCR3064020

6 A controller – 400 V 50/60 HZ – IP55

FCR3094040

9 A controller – 400 V 50/60 HZ – IP55
version with terminal to connect two electrical loads.

FCR3124020

12 A controller – 400 V 50/60 HZ – IP55

FCR3204020

20 A controller – 400 V 50/60 HZ – IP55

FCR3404020

40 A controller – 400 V 50/60 HZ – IP55

Tab. 1.a 

1.1 Main 

features

Power supply

The power supply is 400Vac 50/60 Hz. Mains frequency needs to be 
selected on the dipswitch during installation.

Analogue input

The controller input can accept a 0/10V (a potentiometer can also be 
used), 0/5 V PWM or 0-20 mA current signal.

Manual setting or confi guration by internal parameters

The FCR controller can be set in the following ways:

• 

manually using the trimmers and dipswitches (limited to the main 
functions);

• 

using the internal parameters (memory) as set previously (via 
programming key or serial line).

In the fi rst case, the main functions are available for the simple use of the 
controller and setting. In the second case, other functions are included. 
In particular, alarm management and temperature settings, as well as 
the possibility to override the input signal and output voltage. The latter 
override operations are only available to expert personnel.

Minimum and maximum output setting

The range of variation of the output - and consequently the fan speed 
- can be set, so as to satisfy minimum allowable speed and maximum 
acceptable noise requirements, based on the fans used and the specifi c 
application.

Delay setting

The response time to an input step (0-10 sec) can be set, so as reduce 
peak current on the loads.

Min/Cut-off  setting

This function is used to establish the behaviour when there is no control 
signal.
In Min mode, the controller keeps operating at the minimum voltage set.
In Cut-off  mode, the fans are stopped and the output is reset when the 
control signal is 10% of end scale.

Linear-Quadratic setting

This function is used to manage the relationship between control signal 
and output voltage.

• 

Linear: the relationship is linear. 

 This means that the voltage supplied 

to the load is directly proportional to the control signal, with slight 
variations in speed relating to large deviations in the control signal 
near end scale.

• 

Quadratic: the relationship between the variation in the control 
signal and the voltage delivered to the load is quadratic.

 In practice, 

this gives a “softer” start to the load and more signifi cant changes in 
speed at higher input signal values, providing an increasingly fast 
response when approaching the upper limit of the control band.

Internal sensor temperature management

An internal temperature sensor is fi tted that reads the temperature inside 
the controller. Limits (minimum and maximum) can be set for activating 
an alarm (alarm LED fl ashing). These limits have no eff ect on control and 
the output voltage.

Digital input management

Two digital inputs are provided - SW1 and SW2 - connected in series 
on the same microprocessor line. The board is fi tted with a jumper. The 
inputs must be an insulated, voltage-free contact to avoid damaging the 
control board. The inputs are used to read the motor thermal overload 
device. They can be programmed with direct or reverse logic (normally 
closed or normally open), with an alarm activated when the opposite 
condition is true

Содержание FCR3

Страница 1: ...n c y S o l u t i o n s FCR3 NO POWER SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT Manuale d uso User manual regolatore di velocit trifase collegamento RS485 Modbus three phase speed controller R...

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Страница 3: ...e i meccanismi potrebbero subire danni irreparabili Non usare prodotti chimici corrosivi solventi o detergenti aggressivi per pulire il dispositivo Non utilizzare il prodotto in ambiti applicativi di...

Страница 4: ......

Страница 5: ...figurazione del massimo e del minimo 15 6 3 Funzione Minimo e Cut Off 15 6 4 Funzione Lineare e quadratica 16 6 5 Override dell uscita 16 6 6 Condizioni di allarme e relativa gestione 16 7 DESCRIZIONE...

Страница 6: ......

Страница 7: ...ostazione della uscita minima e massima Permette di fissare il campo di variazione dell uscita e quindi la velocit dei ventilatori in modo da soddisfare esigenze di minima velocit sostenibile e massim...

Страница 8: ...i materiali con cui realizzato l involucro garantiscono al regolatore un grado di protezione IP54 Fissaggio Il fissaggio avviene per mezzo di 4 viti Compatibilit elettromagnetica CE Il regolatore FCR...

Страница 9: ...ione di 10m salvo diversa indicazione Dimensionare la sezione dei conduttori di potenza in base alla corrente del carico e alla lunghezza dei cavi Nel caso si utilizzi cavo schermato per la connession...

Страница 10: ...one frequenza di funzionamento Dip S2 4 HZFCR DI 2 HZMEM CO 2 OFF 50Hz ON 60Hz Selezione curva di funzionamento Dip S2 5 LINFCR DI 3 LINMEM CO 3 OFF LIN curva lineare ON QUAD curva quadratica Selezion...

Страница 11: ...ON OFF ON ON ON OFF OFF 59 ON ON OFF ON ON ON OFF OFF 60 OFF OFF ON ON ON ON OFF OFF 61 ON OFF ON ON ON ON OFF OFF 62 OFF ON ON ON ON ON OFF OFF 63 ON ON ON ON ON ON OFF OFF Address 1 2 3 4 5 6 7 8 64...

Страница 12: ...memoria minuti Tab 4 e 1 Modificabile solo se WE ON 4 3 Impostazioni di default Parametri Manuali FCR Funzione Impost manuale Parametro Modbus Impostazione manuale di default Selezione tipo impostazio...

Страница 13: ...egnalazione del LED rosso per qualche secondo quindi verde indica la corretta conclusione della operazione Segnalazioni diverse o lampeggianti indicano che si sono verificati dei problemi vedi tabella...

Страница 14: ...tra selezione manuale e interna DELAY DELAYFCR INFOR IN IR 10 INMEM OFF ON DELAYMEM DELAYINMEM IOVR DIPS2 1 SEL Selezione B Analog Sel Dip S2 2 S2 3 GND 0 1 1 0 Fig 6 a Nella Figura 6 a evidenziato il...

Страница 15: ...zione Minimo cut da interno Dip S2 1 ON SEL IR 1 0 1 R 1 Selezione parameteri manuale 0 Interni 1 S2 1 Tab 6 e regolare la tensione dal 50 200V 400V al 100 La selezione tra un tipo o l altro avviene s...

Страница 16: ...M Descrizione Attivazione OUTFCR IR 9 0 100 0 1 Valore di uscita del regolatore EOVR 0 OUTMEM HR 10 0 100 0 1 Valore di uscita da meoria per sovrascrittura EOVR 1 EOVR CO 11 0 1 0 1 Sovrascrittura del...

Страница 17: ...6 k TEMPALM TEMPALM ALRTMP 0 ALRTMP 1 ALRTMP 1 3 C 3 C Fig 6 e Parametri associati Par Modb Range Def U M Descrizione TEMPER IR 6 20 100 C R 1 Lettura della sonda di temperatura TEMPALM HR 5 30 105 C...

Страница 18: ...ca della sovracrittura dell uscita quindi della variabile EOVR WE 0 modifica disabilitata WE 1 modifica abilitata HZMEM Selezione frequenza da parametro interno indirizzo Modbus read write coil 2 riso...

Страница 19: ...range 0 1 default R Parametro che permette di selezionare la modalit di risposta a segnale di regolazione nullo ovvero quando INFCR 0 o INMEM 0 MINCUTFCR 0 minimo MINCUTFCR 1 cutoff BAUD1FCR BAUD2FCR...

Страница 20: ...tardo nella rispota dell ingresso da memoria INMEM 0 100 0 10 sec ALMO valore di uscita in caso di allarme indirizzo Modbus read write holding register 9 risoluzione e unit di misura 1 range 0 1 2 def...

Страница 21: ...40 default R Valore di tensione minima all uscita 0 40 OUTMAX Valore uscita massimo indirizzo Modbus read input register 8 risoluzione e unit di misura 1 range 50 100 default R Valore di tensione mass...

Страница 22: ...nto 1 acceso DI15 16 14 16 0 1 R 1 Usi futuri HOLDING REGISTERS SADRMEM 1 1 255 1 1 Indirizzo dispositivo in seriale memorizzato da utilizzare nel caso di Dip S1 tutti ad OFF DELAYMEM 2 0 100 100 1 Va...

Страница 23: ...al valore definito dal parametro ALMO e le uscite digitali Lo stato di allarme disponibile via linea seriale 8 2 Segnalazioni La presenza di alimentazione indicata dall accensione del led verde Lo st...

Страница 24: ...slave risponde con Eccezione nei seguenti casi ECCEZIONE 2 Indirizzo della prima variabile richiesta 16 Indirizzo della prima variabile richiesta numero di variabili richieste 16 ECCEZIONE 3 Numero di...

Страница 25: ...F Morsetti e connettori Alimentazione e uscite analogiche Morsetti a vite per cavi sezione min 2 5 mm2 max 4 mm2 6 9 12 20 A Morsetti a vite per cavi sezione min 2 5 mm2 max 10 mm2 40 A Segnali Ingres...

Страница 26: ...P3 J4 J5 J1 J2 J3 J6 S1 S2 TR3 TR2 TR1 Fig 10 a 6 9 12 20 A 40 A L1 L2 L3 PE U V W INPUT OUTPUT M 3 U V W OUTPUT M 3 Alimentazione trifase Three phase supply L1 PE L2 L3 U V W INPUT OUTPUT M 3 Aliment...

Страница 27: ...124020 200 180 280 255 130 6 55 FCR3204020 198 174 280 255 158 6 55 FCR3404020 245 219 340 315 200 6 55 Tab 10 b 150 mm 150 mm Fig 10 e Modelli INPUT OUTPUT SIGNAL FCR3064020 PG 13 5 PG 13 5 PG 9 x 2...

Страница 28: ...28 ITA FCR3 regolatore trifase 030222150 rel 1 3 12 01 2021 FCR3 20A 200 49 5 48 48 39 15 5 91 2 22 Fig 10 i FCR3 40 A 113 5 116 5 6 236 49 5 60 47 28 41 5 Fig 10 j...

Страница 29: ...aged Do not use corrosive chemicals solvents or aggressive detergents to clean the device Do not use the product for applications other than those specified in the technical manual All of the above su...

Страница 30: ......

Страница 31: ...NS 14 6 1 Control mode 14 6 2 Maximum and minimum configuration 15 6 3 Minimum and cut off function 15 6 4 Linear and quadratic function 16 6 5 Override output 16 6 6 Alarm conditions and management 1...

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Страница 33: ...personnel Minimum and maximum output setting The range of variation of the output and consequently the fan speed can be set so as to satisfy minimum allowable speed and maximum acceptable noise requir...

Страница 34: ...sket inside and the materials used to make the case guarantee the controller IP54 ingress protection Fastening The device is fastened using 4 screws CE mark Electromagnetic compatibility The FCR contr...

Страница 35: ...connection cables is 10 m except where specified otherwise Size the cross section of the power wires based on the current input of the load and the length of the cables If a shielded cable is used to...

Страница 36: ...nal Memory State Description Select operating frequency Dip S2 4 HZFCR DI 2 HZMEM CO 2 OFF 50 Hz ON 60 Hz Select operating curve Dip S2 5 LINFCR DI 3 LINMEM CO 3 OFF LIN linear curve ON QUAD quadratic...

Страница 37: ...58 OFF ON OFF ON ON ON OFF OFF 59 ON ON OFF ON ON ON OFF OFF 60 OFF OFF ON ON ON ON OFF OFF 61 ON OFF ON ON ON ON OFF OFF 62 OFF ON ON ON ON ON OFF OFF 63 ON ON ON ON ON ON OFF OFF Address 1 2 3 4 5...

Страница 38: ...ab 4 e 1 Modifiable only if WE ON 4 3 Default settings Manual FCR parameters Function Manual Setting Parameter Modbus Default Manual setting Select type of setting Dip S2 1 SEL DI 1 OFF Manual Select...

Страница 39: ...r press the button and check the LED red for a few seconds then green indicates that the operation was completed correctly Other signals or the flashing of the LED indicates that problems have occurre...

Страница 40: ...mode DELAY DELAYFCR INFOR IN IR 10 INMEM OFF ON DELAYMEM DELAYINMEM IOVR DIPS2 1 SEL Selezione B Analog Sel Dip S2 2 S2 3 GND 0 1 1 0 Fig 6 a Figure 6 a shows the processing of the control signal The...

Страница 41: ...emory Dip S2 1 ON SEL IR 1 0 1 R 1 Select parameter settings manual 0 internal 1 S2 1 Tab 6 e be set from 50 200V 400V to 100 The choice is always set using dipswitch S2 1 MAN MEM Fig 6 2 a shows how...

Страница 42: ...e Def UoM Description Activation OUTFCR IR 9 0 100 0 1 Controller output value EOVR 0 OUTMEM HR 10 0 100 0 1 Output value in memory for override EOVR 1 EOVR CO 11 0 1 0 1 Override output value 0 disab...

Страница 43: ...TEMPALM ALRTMP 0 ALRTMP 1 ALRTMP 1 3 C 3 C Fig 6 e Associated parameters Par Modb Range Def UoM Description TEMPER IR 6 20 100 C R 1 Temperature probe reading TEMPALM HR 5 30 105 C 85 1 Maximum tempe...

Страница 44: ...ault 0 Parameter used to enable overriding of the output and consequently changes to variable EOVR WE 0 override disabled WE 1 override enabled HZMEM Select frequency by internal parameter Modbus addr...

Страница 45: ...meter is used to select how the controller responds to no control signal when INFCR 0 or INMEM 0 MINCUTFCR 0 minimum MINCUTFCR 1 cut off BAUD1FCR BAUD2FCR Select baud rate Modbus address read discrete...

Страница 46: ...for response delay of memory input INMEM 0 100 0 10 sec ALMO Output value in the event of alarms Modbus address read write holding register 9 resolution and unit of measure 1 range 0 1 2 default 0 Out...

Страница 47: ...of measure 1 range 0 to 40 default R Minimum output voltage value 0 40 OUTMAX Maximum output value Modbus address read input register 8 resolution and unit of measure 1 range 50 to 100 default R Maxim...

Страница 48: ...0 spento 1 acceso DI15 16 14 16 0 1 R 1 Future uses HOLDING REGISTERS SADRMEM 1 1 255 1 1 Serial address device in saved to be used if all Dip S1 OFF DELAYMEM 2 0 100 100 1 DELAY value in memory MAXME...

Страница 49: ...o the value defined by parameter ALMO and switches the digital outputs The alarm status is also available via serial line 8 2 Signals Power is indicated by the green LED Serial connection status is in...

Страница 50: ...The slave responds with an exception in the following cases EXCEPTION 2 Address of the first requested variable 16 Address of first requested variable number of variables requested 16 EXCEPTION 3 Num...

Страница 51: ...nals and connectors Power supply and analogue outputs Screw terminals for cable cross section min 2 5 mm2 max 4 mm2 6 9 12 20 A Screw terminals for cable cross section min 2 5 mm2 max 10 mm2 40 A Sign...

Страница 52: ...1 JP3 J4 J5 J1 J2 J3 J6 S1 S2 TR3 TR2 TR1 Fig 10 g 6 9 12 20 A 40 A L1 L2 L3 PE U V W INPUT OUTPUT M 3 U V W OUTPUT M 3 Alimentazione trifase Three phase supply L1 PE L2 L3 U V W INPUT OUTPUT M 3 Alim...

Страница 53: ...FCR3124020 200 180 280 255 130 6 55 FCR3204020 198 174 280 255 158 6 55 FCR3404020 245 219 340 315 200 6 55 Tab 10 b 150 mm 150 mm Fig 9 a Models INPUT OUTPUT SIGNAL FCR3064020 PG 13 5 PG 13 5 PG 9 x...

Страница 54: ...28 ENG FCR3 three phase controller 030222150 rel 1 3 12 01 2021 FCR3 20A 200 49 5 48 48 39 15 5 91 2 22 Fig 10 n FCR3 40 A 113 5 116 5 6 236 49 5 60 47 28 41 5 Fig 10 o...

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Страница 56: ...AREL INDUSTRIES HQs Via dell Industria 11 35020 Brugine Padova Italy Tel 39 0499 716611 Fax 39 0499 716600 carel carel com www carel com Agency FCR3 three phase controller 030222150 rel 1 3 12 01 2021...

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