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“EVD ice” +0300038EN - rel. 1.1 - 23.04.2018

PID parameters

Superheat control uses a PID algorithm. The control output is calculated 
as the sum of separate contributions: proportional and integral.

• 

the proportional action opens or closes the valve proportionally to 
the variation in the superheat temperature. Thus the greater the K 

(proportional gain)

 the higher the response speed of the valve. The 

proportional action does not consider the superheat set point, but 
rather only reacts to variations. Therefore if the superheat value does 
not vary significantly, the valve will essentially remain stationary and 
the set point cannot be reached;

• 

the integral action is linked to time and moves the valve in proportion 
to the deviation of the superheat value from the set point. The greater 
the deviations, the more intense the integral action; in addition, the 
lower the value of Ti (

integral time)

, the more intense the action 

will be. The integral time, in summary, represents the intensity of the 
reaction of the valve, especially when the superheat value is not near 
the set point.

See the “EEV system guide” +030220810 for further information on 
calibrating PID control.

Par. Description

Def.

Min.

Max.

UoM

-

Superheat set point

11(20) LowSH: threshold 55 (99) K(°F)

CP PID proport. gain

15

0

800

-

ti

PID integral time

150

0

999

s

Note:

 when selecting the type of Mode, the PID control values 

suggested by CAREL will be automatically set for each application.

Protector control parameters

See the chapter “Protectors”.

5.2  Special control function: smooth lines

Note:

 the Smooth_line parameter is only accessible via the 

supervisor.

The smooth lines function optimises evaporator capacity based on actual 
cooling demand, allowing more effective and stable control. The function 
completely eliminates traditional on/off control cycles, modulating 
the temperature exclusively using the electronic valve; superheat set 
point is controlled through a precise PI control algorithm based on 
the actual control temperature. The master controller (connected via 
serial to EVD mini), through dynamic management of the Smooth_line 
parameter, modifies the superheat set point for management of the 
electronic expansion valve, from a minimum (SH_SET) to a maximum 
( Smooth_line): this consequently acts directly on the PID 
control algorithm that modifies the valve position.  This is useful when 
the control temperature approaches the set point; the Smooth_line 
parameter is used to prevent the valve from closing, by reducing the 
evaporator’s cooling capacity. In order to use this function, the digital 
input must be configured as BACKUP. The Smooth_line parameter thus 
allows the control set point to be adjusted instantly. In the event where 
there is no network connection, the Smooth_line parameter is reset so as 
to resume normal control (START/STOP from digital input and SH_SET as 
the superheat set point). The main effects are:

• 

no swings in temperature and superheat due to the set point being 
reached;

• 

stable temperature and superheat control;

• 

maximum energy savings due to load stabilisation.

Par.

Description

Def.

Min.

Max. U.M.

di

DI configuration
1=start/stop
2=control backup

1

1

2

-

Smooth_line A: superheat set point 

offset for smooth lines

0

-99(-55)

99(55) K/°F

t

Temp. set

SH set

Smooth_line

t

Fig. 5.b

Key

SH set

Superheat set point

t

time

Temp.set Temperature set point

Note:

 the temperature setting based on the corresponding set 

point is managed by the master controller, while superheat control is 
managed by the EVD ice.

5.3  Service parameters

The other configuration parameters, to be set where necessary before 
starting the controller, concern :

• 

the type of ratiometric pressure probe;

• 

the serial address for network connection;

• 

the type of unit of measure;

• 

enabling change in type of control (Mode);

• 

the number of steps (480/960) to control valve position.

Type of pressure probe (par. S1)

S1 is used to select the type of ratiometric pressure probe.

Par. Description

Def. Min. Max. UoM

S1

type of probe S1
1 = -1…4.2 barg
2 = 0.4…9.3 barg
3 = -1…9.3 barg
4 = 0…17.3 barg
5 = 0.85…34.2 barg
6 = 0…34.5 barg
7 = 0…45 barg
8 = -1…12.8 barg
9 = 0…20.7 barg
10 = 1.86…43.0 barg
11 = Reserved 
12 = 0...60 barg
13 = 0...90 barg

3

1

13

-

Note:

 when setting the probe type, the maximum and minimum 

limits for the pressure alarm are automatically defined. See “Variables 
aaccessible via serial connection”.

Network address (par. n1)

See the “Network connection” chapter.

Unit of  measure (par. Si)

It is possible to select the measure system of the driver:

• 

international (°C, K, barg);

• 

imperial (°F, psig).

Par. Description

Def. Min. Max. UoM

Si

Unit of measure: 1=°C/K/barg; 2=°F/psig   1

1

2

-

Note:

 the unit of measure K relates to degrees Kelvin adopted for 

measuring the superheat and the related parameters.
When changing the unit of measure, all the values of the parameters 
saved on the driver and all the measurements read by the probes will 
be recalculated. This means that when changing the units of measure, 
control remains unaltered.

Содержание EVD ice

Страница 1: ...H i g h E f f i c i e n c y S o l u t i o n s EVD ice NO POWER SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT User manual Superheat control for unipolar electronic expansion valve...

Страница 2: ......

Страница 3: ...not use corrosive chemicals solvents or aggressive detergents to clean the device do not use the product for applications other than those specified in the technical manual All of the above suggestio...

Страница 4: ......

Страница 5: ...2 Special control function smooth lines 14 5 3 Service parameters 14 6 PROTECTORS 15 6 1 Protectors 15 7 PARAMETERS TABLE 17 8 NETWORK CONNECTION 18 8 1 RS485 serial configuration 18 8 2 Network conne...

Страница 6: ......

Страница 7: ...om controllers 1 1 Models P N Description EVDM011R3 EVD ice 115 230 V E2V stator display EVDM011R1 EVD ice 115 230 V E2V stator display Ultracap module connector EVDM011R4 EVD ice 115 230 V E3V stator...

Страница 8: ...portant install EVD ice on the evaporator away from the places where ice forms connect the power and serial cables in the IP65 junction box for assembly of the E2V E3V valve see the ExV system guide 0...

Страница 9: ...Regulator P T EEV M Condenser Electrical panel Compressor Condenser unit Evaporator unit Solenoid valve IP65 L N Fig 2 d WITHOUT SOLENOID VALVE WITH ULTRACAP MODULE COLD ROOM IN COLD ROOM OUT COLD RO...

Страница 10: ...d pressure probe see the chapter on Commissioning 2 connectthepowercableandthedigitalinputcable forthemaximum length see the technical specifications 3 poweronthedriver thedisplaywilllightup andthedri...

Страница 11: ...than 9 are displayed in two steps first the sign then the tens and units GASType Mode Super Heat GASType Mode Super Heat 123 GASType Mode Super Heat GASType Mode Super Heat 99 Fig 3 b Note the decima...

Страница 12: ...Superheat set point GASType Mode Super Heat 7 Press PRG Set for 2 seconds to exit the commissioning procedure and start control The standard display is shown 4 2 Parameters first configuration Import...

Страница 13: ...through the nozzle corresponds to the flow rate required by the compressor In this way the evaporation process will take place along the entire length of the evaporator and there will be no liquid at...

Страница 14: ...ol temperature approaches the set point the Smooth_line parameter is used to prevent the valve from closing by reducing the evaporator s cooling capacity In order to use this function the digital inpu...

Страница 15: ...activation threshold depending on the operating conditions of the controlled unit this is set in Service programming mode integration time which determines the intensity if set to 0 the protector is...

Страница 16: ...refrigerant charge or when there are sudden variations in the load The protector is also useful in multiplexed systems showcases as allows all the utilities to be enabled at the same time without cau...

Страница 17: ...Po Valve opening 0 100 A 1 0 R CP PID proportional gain 15 0 800 A 11 10 R W ti PID integral time 150 0 999 s I 17 144 R W C1 LowSH protection threshold 5 9 5 9 Superheat set point K F A 12 11 R W C2...

Страница 18: ...00 2 stop bit parity odd 15 4800 1 stop bit parity odd 16 9600 1 stop bit parity odd 17 19200 1 stop bit parity odd 2 0 17 Important all controllers connected in a serial network need to be set with t...

Страница 19: ...RS485 rear connector Offline Device model Online Offline Device setup Read instant values of control parameters Select Load to load a list of project parameters hex modify and save a new project Setup...

Страница 20: ...iguration page parameters p_GAS_TYPE refrigerant and p_SUPER_MAIN_REGULATION type of control b on the Configuration page parameter p_SH_SET Fig 8 m 3 Savethelistofparameterswithanewname forexample NEW...

Страница 21: ...om dew_f_l Dew f low 17239 32768 32767 I 35 162 R W Net_alarm Network alarm 0 0 1 D 1 0 R all E6 Emergency_closing_alarm Mains power failure 0 0 1 D 2 1 R all E5 S1_alarm Probe S1 alarm 0 0 1 D 3 2 R...

Страница 22: ...r or when reaching the control set point It can also occur when opening the digital input which involves closing the valve or in the event of a probe alarm In general it can be said that the electroni...

Страница 23: ...a power failure proceed as follows remove the valve stator set the PID proportional gain 0 The valve will remain stopped at the initial opening position set by corresponding parameter Retrieve physica...

Страница 24: ...ent of probe or valve malfunctions to protect the compressor using the relay to control the solenoid valve or to simply signal a possible risk In fact incorrect measurement of the evaporation pressure...

Страница 25: ...inets only Decrease the value of the Valve opening at start up parameter on all the utilities making sure that there are no repercussions on the control temperature Liquid returns to the compressor on...

Страница 26: ...the valve by placing it in manual control and closing or opening it com pletely One complete opening must bring a decrease in the superheat and vice versa If the movement is reversed check the electri...

Страница 27: ......

Страница 28: ...EL INDUSTRIES HeadQuarters Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail carel carel com www carel com Agenzia Agency EVD ice 0300038EN rel 1 1 23 04 20...

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