131
Heating Season
• Verify that the drain on the bottom of the flue box in the unit is clear.
• Inspect bolts and set screws for tightness. Tighten as necessary.
• Inspect the wiring on the unit and replace components where necessary.
• Inspect motor for cleanliness. Clean exterior surfaces only. Remove dust and grease from the motor
housing to ensure proper motor cooling. Remove dirt and grease from the wheel and housing to
prevent imbalance and damage.
• The heat exchanger should be checked for cracks. The heat exchanger should be replaced
immediately if cracks are detected. With a soft cloth, remove any built-up dirt or oil on the exterior
surface of the heat exchanger.
• Inspect the combustion blower motor for cleanliness. Clean exterior surfaces of the combustion blower
motor only. Removing excess dust and grease guarantees proper motor cooling.
• Before each heating season, examine the burner and gas orifices. Inspect burner ports for foreign
debris. Check the heat exchanger, and spark igniter for cleanliness. Use a wire brush to remove any
soot, dirt, or grease from the burner or orifices.
• If equipped with an ERV, inspect the energy wheel, belt, and drive motor. Inspect for foreign debris or
residue build-up, segments of the energy wheel can be removed and washed clean with warm water.
Cooling Season
• Before each cooling season, verify that the drain on the bottom indoor coil drain pan is clear. Inspect
bolts and set screws for tightness. Tighten as necessary.
• Inspect the wiring on the unit and replace components where necessary.
• Inspect motor for cleanliness. Clean exterior surfaces only. Remove dust and grease from the motor
housing to ensure proper motor cooling. Remove dirt and grease from the wheel and housing to
prevent imbalance and damage.
• Inspect the indoor and outdoor coil for dirt and bent fins. Clean or replace as necessary, refer to
Cleaning Procedure” on page 132
• Check the outdoor fans for proper rotation and operation. Clean all debris from fan guards.
• Inspect all return air and fresh air dampers and linkage to ensure free operations. Lubricate where
necessary.
• With the unit running, check and record the ambient temperature, superheat, compressor suction, and
discharge pressures. Record this data on the back of this manual.
• If equipped with an ERV, inspect the energy wheel, belt, and drive motor. Inspect for foreign debris or
residue build-up, segments of the energy wheel can be removed and washed clean with warm water.
NOTE: Do NOT release refrigerant to the atmosphere! If adding or removing refrigerant is required,
the service technician must comply with all federal, state, and local laws.
Maintenance Quick Reference Chart
Component
Maintenance
Interval
Filters
Clean or replaced.
Every 3 months
Damper assembly
Inspect and clean louvers and gutters.
Every 3 months
Drain Pans
Clean and clear of obstruction.
Every heating/cooling season
Bolts and Screws
Inspect bolts and screws.
Verify all hardware is secure and tight.
Every heating/cooling season
Wiring and Electrical
Inspect all wiring, and electrical components.
Every heating/cooling season
Blower Motor
Inspect motor for cleanliness, and proper rotation.
Every heating/cooling season
Heat Exchanger
Inspect for cracks or damage.
Every heating/cooling season
Power Vent Motor
Inspect motor for cleanliness.
Every heating/cooling season
Burner and Gas Orifices
Inspect for cleanliness.
Every heating/cooling season
Indoor/Outdoor Coil
Check for damaged fins and cleanliness of the coil.
Every heating/cooling season
Outdoor Fans
Check for proper rotation, operation, and cleanliness.
Every heating/cooling season
Damper Assembly
Inspect the linkage and movement.
Every heating/cooling season
Unit Operation
Verify the unit pressures. Refer to
. Every heating/cooling season