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CONTENTS
Page
1 INTRODUCTION
1.1
Consulting the Use & Maintenance Manual ............................................................................................................... 18
1.2
Symbols and qualifications of the operators .............................................................................................................. 18
1.3
Compliance certificate ............................................................................................................................................... 18
1.4
Receiving the product ................................................................................................................................................ 18
1.5
Warranty .................................................................................................................................................................... 19
2 SAFETY PRECAUTIONS
2.1
General precautions .................................................................................................................................................. 19
2.2
Lifting procedures ...................................................................................................................................................... 20
2.3
Installation ................................................................................................................................................................. 20
2.4
Use ............................................................................................................................................................................ 20
2.5
Maintenance .............................................................................................................................................................. 20
3 SPECIFICATIONS
3.1
Product identification ................................................................................................................................................. 21
3.2
Product description .................................................................................................................................................... 21
3.3
Outfit .......................................................................................................................................................................... 21
3.4
Recommended use ................................................................................................................................................... 21
3.5
Specifications ............................................................................................................................................................ 22
3.6
Safety devices ........................................................................................................................................................... 22
3.7
Motorcompressor parts .............................................................................................................................................. 23
4 USING THE MOTORCOMPRESSOR
4.1
Controls ..................................................................................................................................................................... 24
4.2
Tools connections ...................................................................................................................................................... 24
4.3
Motorcompressor running-in procedures ................................................................................................................... 24
4.4
Starting the motorcompressor .................................................................................................................................... 24
4.5
Moving forward .......................................................................................................................................................... 25
4.5.1
Moving Mod. 260 (Gasoline) forward ............................................................................................................ 25
4.5.2
Moving Mod. 520 and 820 (Gasoline and Diesel) forward ............................................................................ 25
4.6
Stopping the motorcompressor .................................................................................................................................. 25
4.7
Adjustment ................................................................................................................................................................. 25
4.8
Trouble-shooting (faults, causes & remedies) ............................................................................................................ 26
5 MAINTENANCE
5.1
Routine maintenance ................................................................................................................................................. 27
5.1.1
Checking the oil level .................................................................................................................................... 27
5.1.2
Draining condensation from the air tank ....................................................................................................... 27
5.1.3
Removing/cleaning the suction filters ........................................................................................................... 27
5.1.4
Checking the oil level in the air lubricator ...................................................................................................... 27
5.1.5
Adding air lubricating oil ................................................................................................................................ 27
5.1.6
Draining the condensation from the filter bowl .............................................................................................. 27
5.2
Special maintenance ................................................................................................................................................. 28
5.2.1
Tightening the drive belts .............................................................................................................................. 28
5.2.2
Changing the oil in the compressor .............................................................................................................. 28
5.2.3
Replacing the drive belt ................................................................................................................................ 28
5.2.4
Replacing the pilot valve muffler ................................................................................................................... 28
5.2.5
Servicing the pilot valve ................................................................................................................................ 28
5.2.6
Repairing the fittings because of air leaks .................................................................................................... 28
5.2.7
Maintenance of the operating lever (Mod. 520 and 820, Gasoline and Diesel) ............................................. 28
5.2.8
Compressor and engine oil chart .................................................................................................................. 29
5.3
Periodic maintenance schedule ................................................................................................................................. 29
6 DISMANTLING THE MACHINE WHEN NO LONGER USED
6.1
General ...................................................................................................................................................................... 29