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GENERAL PRECAUTIONS FOR INSTALLERS

 CAUTION! Important safety instructions.

Follow all of these instructions. Improper installation can cause serious bodily harm.

Before continuing, also read the general precautions for users.

T

HIS

 

PRODUCT

 

MUST

 

ONLY

 

BE

 

USED

 

FOR

 

ITS

 

SPECIFICALLY

 

INTENDED

 

PURPOSE

. A

NY

 

OTHER

 

USE

 

IS

 

DANGEROUS

. C

AME

 S.P.A. 

IS

 

NOT

 

LIABLE

 

FOR

 

ANY

 

DAMAGE

 

CAUSED

 

BY

 

IMPROPER

WRONGFUL

 

AND

 

UNREASONABLE

 

USE

. • T

HIS

 

MANUAL

'

S

 

PRODUCT

 

IS

 

DEFINED

 

BY

 

MACHINERY

 

DIRECTIVE

 2006/42/CE 

AS

  "

PARTLY

-

COMPLETED

 

MACHINERY

". P

ARTLY

-

COMPLETED

 

MACHINERY

 

IS

 

A

 

SET

 

THAT

 

ALMOST

 

CONSTITUTES

 

A

 

MACHINE

BUT

 

WHICH

ALONE

CANNOT

 

ENSURE

 

A

 

CLEARLY

 

DEFINED

 

APPLICATION

P

ARTLY

-

COMPLETED

 

MACHINERY

 

IS

 

ONLY

 

DESTINED

 

TO

 

BE

 

INCORPORATED

 

OR

 

ASSEMBLED

 

TO

 

OTHER

 

MACHINERY

 

OR

 

OTHER

 

PARTLY

-

COMPLETED

 

MACHINERY

 

OR

 

APPARATUSES

 

TO

 

BUILD

 

MACHINERY

 

THAT

 

IS

 

REGULATED

 

BY

 D

IRECTIVE

 2006/42/CE. T

HE

 

FINAL

 

INSTALLATION

 

MUST

 

BE

 

COMPLIANT

 

WITH

 E

UROPEAN

 

DIRECTIVE

 2006/42/CE 

AND

 E

UROPEAN

 

REFERENCE

 

STANDARDS

: EN 13241-1, EN 12453, EN 12445 

ED

 EN 12635. • G

IVEN

 

THESE

 

CONSIDERATIONS

ALL

 

PROCEDURES

 

STATED

 

IN

 

THIS

 

MANUAL

 

MUST

 

BE

 

EXCLUSIVELY

 

PERFORMED

 

BY

 

EXPERT

QUALIFIED

 

STAFF

. • L

AYING

 

THE

 

CABLES

INSTALLATION

 

AND

 

TESTING

 

MUST

 

FOLLOW

 

STATE

-

OF

-

THE

-

ART

 

PROCEDURES

 

AS

 

DICTATED

 

BY

 

REGULATIONS

 • 

MAKE

 

SURE

 

THAT

 

THE

 

OPENING

 

OF

 

THE

 

AUTOMATIC

 

BARRIER

 

DOES

 

NOT

 

CONSTITUTE

 

A

 

HAZARD

 • 

DO

 

NOT

 

INSTALL

 

THE

 

OPERATOR

 

ONTO

 

SURFACES

 

THAT

 

COULD

 

YIELD

 

AND

 

BEND

. I

F

 

NECESSARY

ADD

 

SUITABLE

 

REINFORCEMENTS

 

TO

 

THE

 

ANCHORING

 

POINTS

 • 

CHECK

 

THAT

 

THE

 

TEMPERATURE

 

RANGE

 

APPEARING

 

ON

 

THE

 

OPERATOR

 

IS

 

SUITED

 

TO

 

THE

 

PLACE

 

OF

 

INSTALLATION

 • 

DO

 

NOT

 

INSTALL

 

ON

 

SLOPES

 (

ONLY

 

ON

 

LEVEL

 

SURFACES

) • 

CHECK

 

THAT

 

OPERATOR

 

IS

 

NOT

 

SPRAYED

 

FROM

 

BELOW

 

BY

 

ANY

 

SPRINKLERS

 • S

UITABLY

 

SECTION

 

OFF

 

AND

 

DEMARCATE

 

THE

 

ENTIRE

 

INSTALLATION

 

SITE

 

TO

 

PREVENT

 

UNAUTHORIZED

 

PERSONS

 

FROM

 

ENTERING

 

THE

 

AREA

ESPECIALLY

 

MINORS

 

AND

 

CHILDREN

. • 

BE

 

CAREFUL

 

WHEN

 

HANDLING

 

OPERATORS

 

THAT

 

WEIGH

 

OVER

 20 

KG

. I

F

 

NEED

 

BE

USE

 

PROPER

 

SAFETY

 

HOISTING

 

EQUIPMENT

 • P

LEASE

 

USE

 

SUITABLE

 

PROTECTIONS

 

TO

 

PREVENT

 

ANY

 

MECHANICAL

 

HAZARDS

 

WHEN

 

PEOPLE

 

ARE

 

MOVING

 

AROUND

 

THE

 

MACHINERY

. • 

A

NY

 

RESIDUAL

 

RISKS

 

MUST

 

BE

 

NOTIFIED

 

BY

 

PROPER

CLEARLY

 

VISIBLE

 

PICTOGRAMS

WHICH

 

MUST

 

BE

 

EXPLAINED

 

TO

 

END

 

USERS

 • F

IT

IN

 

PLAIN

 

SIGHT

THE

 

MACHINE

'

S

 

ID 

PLATE

 

WHEN

 

THE

 

INSTALLATION

 

IS

 

COMPLETE

 • A

LL

 

COMMAND

 

AND

 

CONTROL

 

DEVICES

 

MUST

 

BE

 

INSTALLED

 

AT

 

LEAST

 1.85 

M

 

FROM

 

THE

 

BOOM

'

S

 

OPERATING

 

PERIMETER

OR

WHERE

 

THEY

 

ARE

 

OUT

 

OF

 

REACH

 

FROM

 

OUTSIDE

 

THE

 

BARRIER

 • U

NLESS

 

THE

 

KEY

-

OPERATION

 

IS

 

FUNCTIONING

 (

FOR

 

E

.

G

KEYPAD

 

SELECTOR

KEY

-

SWITCH

 

SELECTOR

TRANSPONDER

 

SELECTOR

AND

 

SO

 

ON

), 

ANY

 

MAINTAINED

-

ACTION

 

CONTROL

 

DEVICES

 

MUST

 

BE

 

INSTALLED

 

AT

 

LEAST

 1.5 

M

 

FROM

 

THE

 

GROUND

 

AND

 

OUT

 

OF

 

REACH

 

FROM

 

UNAUTHORIZED

 

USERS

. • T

HE

 

MANUFACTURER

 

DECLINES

 

ANY

 

LIABILITY

 

FOR

 

USING

 

NON

-

ORIGINAL

 

PRODUCTS

WHICH

 

WOULD

 

RESULT

 

IN

 

WARRANTY

 

LOSS

 • A

LL

 

MAINTAINED

-

ACTION

 

SWITCHES

 

MUST

 

BE

 

FITTED

 

SO

 

AS

 

TO

 

BE

 

CLEARLY

 

VISIBLE

 

FROM

 

THE

 

BOOM

'

S

 

MANEUVERING

 

AREA

AND

 

YET

 

WELL

 

AWAY

 

FROM

 

ANY

 

MOVING

 

PARTS

 • A

FFIX

 

A

 

PERMANENT

 

TAG

THAT

 

DESCRIBES

 

HOW

 

TO

 

USE

 

THE

 

MANUAL

 

RELEASE

 

MECHANISM

CLOSE

 

TO

 

THE

 

MECHANISM

. • B

EFORE

 

HANDING

 

OVER

 

TO

 

USERS

CHECK

 

THAT

 

THE

 

SYSTEM

 

IS

 

COMPLIANT

 

WITH

 

THE

 2006/42/CE 

UNIFORMED

 M

ACHINERY

 D

IRECTIVE

. M

AKE

 

SURE

 

THE

 

SETTINGS

 

ON

 

THE

 

OPERATOR

 

ARE

 

ALL

 

SUITABLE

 

AND

 

THAT

 

ANY

 

SAFETY

 

AND

 

PROTECTION

 

DEVICES

AND

 

ALSO

 

THE

 

MANUAL

 

RELEASE

WORK

 

PROPERLY

. • I

F

 

THE

 

POWER

-

SUPPLY

 

CABLE

 

IS

 

DAMAGED

IT

 

MUST

 

BE

 

IMMEDIATELY

 

REPLACED

 

BY

 

THE

 

MANUFACTURER

 

OR

 

BY

 

AN

 

AUTHORIZED

 

TECHNICAL

 

ASSISTANCE

 

CENTER

OR

 

IN

 

ANY

 

CASE

BY

 

QUALIFIED

 

STAFF

TO

 

PREVENT

 

ANY

 

RISK

 

• D

URING

 

ALL

 

PHASES

 

OF

 

THE

 

INSTALLATION

 

MAKE

 

SURE

 

YOU

 

HAVE

 

CUT

 

OFF

 

THE

 

MAINS

 

POWER

 

SOURCE

. • T

HE

 

ELECTRICAL

 

CABLES

 

MUST

 

RUN

 

THROUGH

 

THE

 

CABLE

 

GLANDS

 

AND

 

MUST

 

NOT

 

TOUCH

 

ANY

 

HEATED

 

PARTS

SUCH

 

AS

 

THE

 

MOTOR

TRANSFORMER

AND

 

SO

 

ON

). • M

AKE

 

SURE

 

YOU

 

HAVE

 

SET

 

UP

 

A

 

SUITABLE

 

DUAL

 

POLE

 

CUT

 

OFF

 

DEVICE

 

ALONG

 

THE

 

POWER

 

SUPPLY

 

THAT

 

IS

 

COMPLIANT

 

WITH

 

THE

 

INSTALLATION

 

RULES

. I

T

 

SHOULD

 

COMPLETELY

 

CUT

 

OFF

 

THE

 

POWER

 

SUPPLY

 

ACCORDING

 

TO

 

CATEGORY

 

III 

SURCHARGE

 

CONDITIONS

. • W

HEN

 

THE

 

PASSAGE

 

WIDTH

 

CLEARANCE

 

IS

 

GREATER

 

THAN

 3 

M

YOU

 

MUST

 

USE

 

A

 

FIXED

 

REST

 

FOR

 

THE

 

BOOM

 

TO

 

SUPPORT

 

IT

 • I

F

 

THE

 

BARRIER

 

IS

 

FOR

 

BOTH

 

PEDESTRIANS

 

AND

 

VEHICLES

YOU

 

MUST

 

CHECK

 

THAT

 

IT

 

IS

 

COLLISION

 

FORCE

 

COMPLIANT

 

PURSUANT

 

TO

 

STANDARDS

 EN12453 

AND

 EN12445 

• I

F

 

THE

 

BARRIER

 

IS

 

ONLY

 

FOR

 

VEHICLES

YOU

 

MUST

 

SET

 

UP

 

A

 

SUITABLE

 

PEDESTRIAN

 

PASSAGE

 

NEAR

 

THE

 

VEHICLE

 

ENTRY

AND

 

POST

 

SUITABLE

 

SIGNAGE

 

THAT

 

PROHIBIT

 

TRANSIT

 

OF

 

PEDESTRIANS

 

AND

 

BICYCLES

 

THROUGH

 

THE

 

OPENING

 • K

EEP

 

THE

 

SECTION

 

OF

 

THIS

 

MANUAL

 

INSIDE

 

THE

 

TECHNICAL

 

FOLDER

 

ALONG

 

WITH

 

THE

 

MANUALS

 

OF

 

ALL

 

THE

 

OTHER

 

DEVICES

 

USED

 

FOR

 

YOUR

 

AUTOMATION

 

SYSTEM

. R

EMEMBER

 

TO

 

HAND

 

OVER

 

TO

 

THE

 

END

 

USERS

 

ALL

 

THE

 

OPERATING

 

MANUALS

 

OF

 

THE

 

PRODUCTS

 

THAT

 

MAKE

 

UP

 

THE

 

FINAL

 

MACHINERY

.

T

HE

 

FIGURE

 

SHOWS

 

 (

PAGE

 3) 

SHOWS

 

TWO

 

STANDARD

 

INSTALLATIONS

 

FOR

 

PEDESTRIANS

 

AND

 

VEHICLES

 

AND

 

ONLY

 

FOR

 

VEHICLES

. T

HE

 

MAIN

 

HAZARD

 

POINTS

 

FOR

 

PEOPLE

 

ARE

 

SHOWN

.

Содержание G5000

Страница 1: ...Automatic barrier GARD series G5000 INSTALLATION OPERATION AND MAINTENANCE MANUAL English FA00571 EN...

Страница 2: ...p 2 Manual FA00571 EN v 1 08 2017 CAME S p A The contents of this manual may be changed at any time and without notice...

Страница 3: ...NCE PLEASE CONTACT THE TECHNICAL ASSISTANCE CENTER THIS APPARATUS MAY BE USED BY CHILDREN OF OVER EIGHT YEARS OF AGE AND BY PERSONS THAT ARE PHYSICALLY MENTALLY AND SENSORIALLY CHALLENGED OR THAT HAVE...

Страница 4: ...ng an object between them when the boom is moving if the boom inverts its direction or the maneuver is stopped the photocells are working properly C Check that there are no impediments to the proper o...

Страница 5: ...ETE ALL COMMAND AND CONTROL DEVICES MUST BE INSTALLED AT LEAST 1 85 M FROM THE BOOM S OPERATING PERIMETER OR WHERE THEY ARE OUT OF REACH FROM OUTSIDE THE BARRIER UNLESS THE KEY OPERATION IS FUNCTIONIN...

Страница 6: ...odel G5000 Protection rating IP 54 Power supply V 50 60 Hz 230 AC Input voltage motor V 24 DC Max draw A 15 Power rating W 200 Torque Nm 600 Opening time s 4 8 Cycles hour INTENSIVE USE Operating temp...

Страница 7: ...ocell casing 7 Small photocell post 8 Fixed rest 9 Coil 10 Control device post 11 Control device keypad selector transponder sensor DESCRIPTION OF PARTS 1 Cabinet 2 Drive shaft plate 3 Boom attachment...

Страница 8: ...les that are 60245 IEC 57 IEC compliant whereas indoors use H05VV F type cables that are 60227 IEC 53 IEC compliant For power supplies up to 48 V you can use FROR 20 22 II type cables that comply with...

Страница 9: ...above surface Wait at least 24 hrs for the concrete to solidify Remove the foundation frame INSTALLING The following illustrations are mere examples Consider that the space available where to fit the...

Страница 10: ...BARRIER Warning Use hoisting equipment to transport and position the barrier The mounting must be done by at least two people During the initial mounting and fastening the barrier may be unstable and...

Страница 11: ...er arm free up the lever arm from the drive shaft by removing the screws and elastic dowels turn the lever arm 90 counter clockwise fasten the lever arm to the drive shaft by refitting the screws and...

Страница 12: ...boom into the boom attaching cover and fasten it using the screws 001G0502 Semi oval section boom made of white varnished aluminum 100 mm boom length 5350 mm 001G05350 Semi oval section white varnishe...

Страница 13: ...and end cap WARNINGS 001G02802 Cannot be used on barriers fitted with the 001G0465 skirt or 001G02808 swing rest 001G02807 MUST be used with passage widths exceeding 3 m 001G0465 001G02808 Cannot be...

Страница 14: ...to increase or reduce the traction The boom should stabilize at 45 Fit the nut to fasten the rod to the spring and tighten it Lock the gearmotor once again Check the proper working state of the sprin...

Страница 15: ...protected FUSE TABLE ZL39 Line 3 15 A F 120 V 1 6 A F 230 V Card 1 A F Accessories 2 A F DESCRIPTION OF PARTS 1 Transformer 2 Overheating protection terminals 3 Transformer terminals 4 Ferrite 5 Acces...

Страница 16: ...while using suitable cable glands as shown in the drawing Use a cable gland only for the 230 V AC power supply cable The electrical cables must not touch any heated parts such as the motor transformer...

Страница 17: ...arrier see function F10 Output for connecting the luminous cord Contact rated for 24 V AC 32 W max It flags the state of the barrier with intermittent lights see function F15 Additional light connecti...

Страница 18: ...ON OPEN ONLY function from control device with NO contact Warning in MAINTAINED ACTION mode the control device must be connected to 2 3 STOP button NC contact For stopping the boom while excluding the...

Страница 19: ...Theleaf stops if moving and starts moving again once the obstruction is removed C5 immediate closing Closing the barrier after a vehicle has passed through the operating area of the safety devices C9...

Страница 20: ...7 CX CY p 20 Manual FA00571 EN v 1 08 2017 CAME S p A The contents of this manual may be changed at any time and without notice CONNECTION FOR PAIRED OR ALTERNATE OPERATION OR FOR CAME REMOTE PROTOCO...

Страница 21: ...ng and closing maneuvers must be performed with the inspection hatch closed To correct the boom s vertical position lower the boom open the inspection hatch turn the jointed arm clockwise or counter c...

Страница 22: ...ce Fit the safety device onto 1 2 if unused select 0 0 Deactivated default 1 Activated F2 Input 2 CX NC Input For associating C1 reopening during closing for photocells C4 obstruction wait C5 immediat...

Страница 23: ...does not activate if any of the safety devices trigger when an obstruction is detected or after a total stop or during a power outage 0 Deactivated default 1 1 second 180 180 seconds F21 Pre flashing...

Страница 24: ...oom type for jointed 2 m booms set the speed percentage to between 20 and 40 for 4 m booms set the percentage to between 50 and 60 for 6 m booms set the percentage to between 60 and 70 for 8 m booms s...

Страница 25: ...type Warning The choice of boom type limits certain speed slow down and calibration limits This is to ensure proper operation of the barrier 0 do not use 2 do not use 4 4 6 6 8 do not use A2 Motor tes...

Страница 26: ...amming by first doing the following functions type of boom see function A1 motor test see paragraph called MOTOR TEST total stop see function F1 calibrating travel see paragraph called CALIBRATING TRA...

Страница 27: ...r other users you may wish to add maximum 25 users Before registering the users make sure the AF radio frequency card is fitted into the connector see paragraph called CONTROL DEVICES ENTERING A USER...

Страница 28: ...ust be done with the mains power disconnected Fit the Memory Roll into the its corresponding connector on the control board Select F50 and press ENTER to confirm the saving of data in the Memory Roll...

Страница 29: ...stays lit 13 13 Check the control devices The boom does not reach the limit switch 7 14 Replace the AF card The boom cannot be balanced 7 15 15 Check the length ration between boom and applied accesso...

Страница 30: ...and control device with ONLY OPEN function contact 2 3 and STEP STEP function contact 2 7 on the MASTER control panel Connect the safety and control devices with PARTIAL PEDESTRIAN OPENING function co...

Страница 31: ...barrier s control panel Memorizing Run the user entering procedure with the OPEN ONLY and PEDESTRIAN PARTIAL OPENING command on the MASTER panel Con guring the MASTER operator Select function F 49 Pre...

Страница 32: ...G OF THE PACKAGING The packaging materials cardboard plastic and so on should be disposed of as solid household waste and simply separated from other waste for recycling Always make sure you comply wi...

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