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ECB70

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80 

37

OM-ECB70

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802019001-EN

OPERATOR MANUAL

36

OM-ECB70

/

802019001-EN

    Braking Fluid Replacement

1.Run the forklift until the driving axle gets lightly heated. Park the forklift on a level floor, apply

the hand brake, switch off the forklift, remove the key and press down the emergency disconnect 

switch.

2.Clean the surrounding area around the braking fluid drains plug, and place a container below it.

3.Remove the braking fluid drain plug and drain the braking fluid.

4.Reinstall the braking fluid drain plug and tighten it securely.

5.Add some braking fluid into the braking fluid reservoir. Slightly loosen the braking fluid drains

plug and press down brake pedal once completely to exhaust air out. Repeat this procedure more 

than 3 three times until the air is removed completely and add braking fluid to 2/3 of the braking 

reservoir.

6.Tighten braking fluid drain plug and clean the residual fluid spill.

 Steering Axle Lubrication

       Add grease to the steering axle through the lubrication nozzle in the steering axle.

Operate the grease applicator until fresh grease overflows.

Note

1.If the forklift is used in a place dusty, dirty, or having a lot of chemicals, lubricate the bearings

on a weekly basis to extend their service life.

2.The method of increasing grease application times but decreasing grease amount applied each

time is better than the method of decreasing grease application times but increasing great amount 

applied each time.

Mast Maintenance

Chains Adjustment

      The standard mast has the main lift chain that is needed to be adjusted, the free list mast has the 

main lift chain set and the free lift chain that are needed to be adjusted. Before adjustment, park the 

forklift on a level ground and fully lower the mast, switch off the forklift, take off the key and press 

down the emergency disconnect button.

1.Standard mast lift chain adjustment

    Loosen the upper and lower nuts of the lift chain, and then screw the middle nut to adjust the 

length of the chain. After adjustment, make the forks remain level and the chains remain the same 

tightness, and then tighten nuts.

Caution

     After adjustment, make sure that the chains aren't slack when the lift cylinder is in the original 

position.

2.Free lift mast lift chain adjustment

(1)Loosen the upper and lower nuts of the lift chain, and then screw the middle nut to adjust the

length of the chain. After adjustment, make the chains remain the same tightness, and them tighten 

nuts.

      (2)Loosen the upper and lower nuts of the free lift chain, and then screw the middle nut to adjust 

the length of the chain. After adjustment, make the forks remain level and the chains remain the 

same tightness, and them tighten nuts.

Chains Lubrication

1.Clean the exterior of the lift chain and remove dust and debris.

2.Add the machine oil and let it penetrate the chain joint.

3.After lubrication, lift and lower the mast several times.

Mast Cleaning

      Take out debris between the roller and the channel of the mast.

Mast Clearance Adjustment

1.General Description of Mast Roller

        A circlip locks the mast roller, bearing, and the dust protection that are installed on the mast 

or the carriage stub. The bearing is used to adjust the clearance of the mast and carriage by the 

adjusting screw, which is installed on the other side of the stub. Adjusting screw is secured by a 

secure pin.

2.General Carriage and Mast Clearance Adjustment Procedure

          (1)Lift the mast to expose the position of the adjusting screw.

          (2)Bend the secure pin to expose the adjusting screw.

          (3)Use the screw to adjust the clearance.

          (4)After adjustment, bend the secure pin to secure the adjustment screw.

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Содержание ECB70

Страница 1: ...ECB70 ECB80 OPERATOR MANUAL OM ECB70 802019001 EN...

Страница 2: ...ion We reserve the right to make technical modifications to electric vehicles If there is discrepancy between the contents of the instructions and the physical objects the objects shall prevail and in...

Страница 3: ...tch Combination Lights Control Travelling Steering and Braking Low Speed Switch Horn Parking Transporting Loads Loading Travelling Unloading Exiting from the Forklift Battery Charging TRANSPORTATION A...

Страница 4: ...s to end customers to guarantee that the forklift is in perfect condition the followings checks should be conducted at BYD dealers 1 Check if the wheel nuts are securely fastened 2 Check the hydraulic...

Страница 5: ...instruction on your industrial vehicles are observed DANGER 1 Unauthorized persons are not allowed to operate the industrial vehicle 2 Safety devices and features will provide extra safety Do not deac...

Страница 6: ...echnical specifications Appearance Forklift Appearance No Name No Name No Name 1 Rear Wheel 6 Load Backrest 11 Using Area 2 Charging Door 7 Mast 12 Counterweight 3 Front Wheel 8 Front Lamp 13 Tow Pin...

Страница 7: ...0x1200 Lengthways Ast mm 5280 5280 4 19 Turning Radius Wa mm 3380 3380 4 20 Inward Turning Radius b13 mm Performance Data 5 1 Travel Speed with without Load Km h 15 17 15 17 5 2 Lift Speed with withou...

Страница 8: ...capacity of the forklift Check and confirm the load of the forklift Battery Nameplate Note 1 The battery nameplate is placed on the battery 2 After receiving the forklift check the information on the...

Страница 9: ...maximum allowed load 2 The load capacity chart reflects only compact well palletized and evenly centered loads within the load limit Otherwise the stability of the forklift and the rigidity of the re...

Страница 10: ...pward can increase the bending extent of the upper portion of the backrest Rotating the adjusting handle downward can increase the bending extent of the lower portion of the backrest 4 Backrest adjust...

Страница 11: ...me 1 Speed Mode Control Switch 2 S p e e d M o d e O N Indicator 3 Speed Mode 2 Working Indicator and Messages During normal work the message is the current speed After the forklift is switched on if...

Страница 12: ...rklift INCORRECT START Return the gear switch to stop and restart the forklift CAP CHARGE Restart the forklift THERMIC SENSOR KO Restart the forklift Chassis system VACC NOT OK Check if the accelerato...

Страница 13: ...would return automatically to neutral when changing direction is completed Travelling Steering and Braking 1 Travelling Set the vehicle at the Forward gear Depress the accelerator pedal then the fork...

Страница 14: ...be held responsible for the safe loading and unloading Travelling 1 When travelling with load make sure that the load is well centered on the forks 2 After the load is placed on the forks keep the ma...

Страница 15: ...second person on site as a lookout 2 Make sure that the ground is strong enough to avoid the transport vehicle sinking into the floor 3 Secure the transport vehicle with fixed block 4 During loading...

Страница 16: ...eatedly check the performance of the forklift brake when operating it for the first time after the forklift has been restored to service MAINTENANCE This chapter explains how to maintain the forklift...

Страница 17: ...controller and replace them if necessary Check whether the copper bus bar of the main controller is burnt If so replace it 3 Check whether low voltage fuse and relay work properly Replace them if nece...

Страница 18: ...If so replace it 3 Check if fuse and relay work properly and replace them if necessary Warning Disconnect the battery before checking the electric system Chassis System Maintenance Front Wheel Replac...

Страница 19: ...l ground and fully lower the mast switch off the forklift take off the key and press down the emergency disconnect button 1 Standard mast lift chain adjustment Loosen the upper and lower nuts of the l...

Страница 20: ...he oil drains plug at the bottom of the oil tank and drain the hydraulic oil 3 Before putting the plug back on make sure that the seal ring is complete and intact and then secure the plug 4 Add a smal...

Страница 21: ...e Air Filter 1 Park the forklift on a level ground and fully lower the mast and apply the parking brake Take off the key press down the emergency disconnect switch and open the seat cover fully 2 Chec...

Страница 22: ...scato 230 Terminal Intermodal de Cargas TIC CEP 13069 119 CAMPINAS SP Tel 55193514 2551 E mail FORKLIFTSERVICE BYD COM Importer BYD Japan company Limited Address The fifth Yasuda Bldg 5F 2 20 3 Tsuya...

Страница 23: ......

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