BYD ECB70, Руководство оператора

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ECB70 / 80
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OM-ECB70 / 802019001-EN
OPERATOR MANUAL
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OM-ECB70 / 802019001-EN
Type and Parameters of Consumable Items
Item Consumable Items Volume Needed Type
Gear Oil Replacement Gear Oil As Needed Mobilfluid424
Braking Fluid Replacement Brake Fluid As Needed DOT-4
Steering Axle Lubrication Lithium Lubrication Grease As Needed EP3
Chains Lubrication Machine Oil As Needed 20#(Winter), 40#(Other Seasons)
Mast Tilt Rotating Pin Lubrication Lithium Lubrication Grease As Needed EP2
Hydraulic Oil Replacement of Main
Oil Tank
Hydraulic Oil 130L ISOVG46, ISOVG68
Hydraulic Oil Replacement of Tilt
Mechanism
Hydraulic Oil Used for Planes As Needed 10# Hydraulic Oil Used for
Planes
Note
The given quantities are maximum values and take the actual quantities as the standard.
Content Description
1.Chassis system
(1)Replace the gear oil.
(2)Replace the brake fluid.
(3)Lubricate the steering axle.
2.Mast
(1)Check the tension the lift chains, adjust them if necessary.
(2)Lubricate the chains
(3)Clean the mast.
(4)Lubricate the mast tilt rotating pin.
3.Hydraulic system
(1)Periodically replace hydraulic oil of the main oil tank.
(2)Periodically replace hydraulic oil of the tilt mechanism.
(3)Replace the return filter and high pressure filter element periodically.
(4)Replace the air filter.
4.Electric System
(1)Check connectors and tighten the loose parts. Check electrical connectors for abnormality (for
example, sign of burning).
(2)Check fuses of main controller and replace them if necessary. Check whether the copper
busbar of the main controller is burnt. If so, replace it.
(3)Check if fuse and relay work properly and replace them if necessary.
Warning
Disconnect the battery before checking the electric system.
Chassis System Maintenance
Front Wheel Replacement
1.Park the forklift on a flat place. Turn the key switch to OFF then remove it. Press the emergency
disconnect button. Place a wedge under the wheels to prevent unexpected motion of the wheels.
2.Jack up the forklift until the tires are off the ground and loosen the wheel nuts.
3.Remove the wheel nuts and wheels.
4.Follow the reverse procedures to install the wheels back on.
Rear Wheel Replacement
1.Park the forklift on a flat place. Turn the key switch to OFF then remove it. Press the emergency
disconnect button. Place a wedge under the wheels to prevent unexpected motion of the wheels.
2.Jack up the forklift until the tires are off the ground and loosen the wheel nuts.
3.Remove the wheel nuts and wheels.
4.Follow the reverse procedures to install the wheels back on.
Gear Oil Replacement
Before replacement, run the forklift until the gear box gets lightly heated. Park the forklift
on a level floor, apply the hand brake, switch off the forklift, remove the key and press down the
emergency disconnect switch. Lift the forklift with jack and secure the wheels with wedges. Open the
rear cover and remove the wheels.
1.Clean the surrounding areas around the "Oil dipstick plug", "Oil filler plug" and "Oil drain
plug". Place a container below the "Oil drain plug".
2.Remove "Oil dipstick plug", "Oil filler plug" and "Oil drain plug" and drain all the gear oil and
then tighten "Oil drain plug".
3.Add the gear oil through oil filler hole until the gear oil overflows out of "Oil dipstick plug"
and then tighten "Oil dipstick plug" and "Oil filler plug".