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COBRA NS (DP) vacuum pump

l

Make sure that the oil level still lies in the target circle of the oil
sight glasses

If the oil level is below the target circle:

u

Fill in more oil

If the intake line is equipped with a shut-off device:

u

Open the shut-off device

If the intake line is not equipped with a shut-off device:

u

Remove the rubber plate from the intake flange and connect
the intake line to the intake flange

WZ (MB) rotary lobes vacuum pump

l

Make sure that the oil level still lies in the target circle of the oil
sight glasses

If the oil level is below the target circle:

u

Fill in more oil into the two vacuum pumps

If the intake line is equipped with a shut-off device:

u

Open the shut-off device

If the intake line is not equipped with a shut-off device:

u

Remove the rubber plate from the intake flange and connect
the intake line to the intake flange

CAUTION

In the case of a vacuum pump filled with oil, you ensure that the
angle of inclination of the vacuum pump at the time of rise does not
exceed 5° compared to the horizontal. In the event of too important
slope (> 5°), risk of oil leakage in the workspace.

l

Before each transport requiring a means of adapted lifting, control
the slope of the vacuum pump (< 5°).

CAUTION

The vacuum pump must remain in a horizontal position when it has
been filled with oil.

Filling in cooling liquid

The COBRA DS vacuum pumps are generally dispatched with cooling
liquid already in the vacuum pump. Before vacuum pump first startup,
control the cooling liquid level. In the event of absence of this
lubricant, please carry out the filling (see the chapter “Cooling liquid
types” for information on the recommended cooling liquids).

l

Prepare the quantity of cooling liquid specified in the table
“Cooling liquid quantity”

NOTE

: The quantity of cooling liquid specified in the installation

handbook is of informative nature only. Respect the procedure of filling
the cooling liquid.

l

Unscrew filler cap (CLF) of cooling liquid on cylinder upper plate

l

Open purge cap (CLV) on cylinder upper plate and purge cap
(CLV) on cylinder endplate B-side

l

Fill in by filler hole until cooling liquid flows by purge cap on
cylinder endplate B-side

l

Stop filling in cooling liquid

l

Close the purge cap on cylinder endplate B-side

l

Fill in again by filler hole until cooling liquid flows by purge cap of
cylinder upper plate

l

Close the purge cap of cylinder upper plate

l

Screw on the filler cap for the cooling liquid again

l

If liquid has run on to the outside surfaces of the vacuum pump,
wipe it off

l

Start the vacuum pump

If the intake line is equipped with a shut-off device:

u

Close the shut-off device

If the intake line is not equipped with a shut-off device:

u

Place a rubber plate on the intake flange

l

Let the vacuum pump run for a few minutes

l

Stop the vacuum pump and wait a few minutes

l

Unscrew purge cap on cylinder upper plate

l

Control that cooling liquid level is just under cylinder upper plate

In case cooling liquid level is below required level:

u

Fill in more cooling liquid

If the intake line is equipped with a shut-off device:

u

Open the shut-off device

If the intake line is not equipped with a shut-off device:

l

Remove the rubber plate from the intake flange and connect the
intake line to the intake flange

Checking the direct cooling

The flow of the cooling water is checked by the flow switch FS 2. The
flowmeter must be connected in such a way that switching-on leads to
an alarm and stopping of the vacuum pump when the flow drops
below 9 l/min.

Checking the nitrogen supply

The flow of the nitrogen is checked by the flowmeter FME. The
flowmeter must be connected in such a way that switching-on leads to
an alarm. The alarm limit can be adjusted depending the type of
process.

Saving the operating parameters

As soon as the vacuum pump is working under normal conditions after
being switched on:

l

Measure the working current of the DP and MB motors and save
them as reference values for all future maintenance and repair
work

Recommendations on operation

Application

WARNING

The vacuum pump is designed for use under the conditions
specified here.

If these conditions are not met, there is a risk of damage to or total
destruction of the vacuum pump and its components!

The vacuum pump may only be switched on under the specified
conditions.

The COBRA DS vacuum pumps are designed for use in the field of
microelectronics and similar industries.

They can be used to suck gases and gas mixtures.

WARNING

When using toxic, inflammable and/or explosive gases, make sure
that the system corresponds in design to applicable local and
national safety regulations and that all applicable safety measures
are followed.
All product-specific safety regulations must be observed.

Solid particles must not get into the vacuum pump. Procedural errors
can result in the pump drawing in a certain quantity of liquid. If the
pump has drawn in liquid, a short drying time is necessary at the end
of the procedure.

Installation and start-up

COBRA DS 2610 E

Page 14

0870772455 (En)

Содержание COBRA DS 2610 E

Страница 1: ...bi Screw and Roots Vacuum Pumps COBRA DS 2610 E Standard version Busch Manufacturing Korea Ltd 189 51 Soicheon ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870772455 181024 Original...

Страница 2: ...Out Tag Out procedure 17 Safety Lockout procedure 17 Checking the oil 17 Checking the oil level 17 COBRA NS DP vacuum pump 17 WZ MB rotary lobes vacuum pump 17 Refilling oil 17 COBRA NS DP vacuump pu...

Страница 3: ...DS 2610 E 0870772455 En Page 3 DP IN OUT ESS MSH PTB RC COBRA DS 2610 E DP Backing vacuum pump DP 600 C ESS Emergency stop switch IN Inlet MSH Main switch OUT Discharge to silencer PTB Pump terminal...

Страница 4: ...le of cylinder DGR2 Regulating valve dilution gas end of cylinder ECO Power connection EV Expansion vessel FME Flow meter nitrogen FS 1 Flow switch cooling liquid FS 2 Flow switch cooling water HE Hea...

Страница 5: ...lating valve dilution gas DGR 1 Regulating valve dilution gas FME Flow meter nitrogen FS 1 Flow switch cooling liquid FS 2 Flow switch cooling water HE Exchanger water oil MV Solenoid valve nitrogen s...

Страница 6: ...is above 100 C The pump will stop immediately after the emergency alarm ring a direct cooling water circuit in the motors in the cylinder covers A and B side of WZ rotary lobes vacuum pump and COBRA...

Страница 7: ...nstruct his personnel accordingly Local regulations regarding the motors and electric control elements must be observed when installing the pump in potentially explosive environments The maintenance i...

Страница 8: ...itch off the water inlet first then outlet and nitrogen quick connections l Put the label or warning board Maintenance processing on or next to the pump Safety Lockout procedure l Take off the label o...

Страница 9: ...e l Make sure that the intake and exhaust flanges are closed put on the protective caps included in the delivery package of the vacuum pump l Store the vacuum pump if possible the vacuum pump should b...

Страница 10: ...ills the requirements for assembly dismantling l Make sure that no temperature sensitive parts for example of plastic wood cardboard paper electronic parts come into contact with the hot surfaces of t...

Страница 11: ...t the regulations of the Electromagnetic Compatibility Directive 2014 30 EU as well as standard EN norms safety directives and especially local and national regulations are observed this is the respon...

Страница 12: ...rubber plate on the inlet l Press the on off switch briefly l Make sure that the vacuum pump draws in If the direction of rotation has to be changed u Exchange two of the three feeder leads Equipment...

Страница 13: ...the oil level is below the target circle u Fill in more oil If the intake line is equipped with a shut off device u Open the shut off device If the intake line is not equipped with a shut off device...

Страница 14: ...ller cap for the cooling liquid again l If liquid has run on to the outside surfaces of the vacuum pump wipe it off l Start the vacuum pump If the intake line is equipped with a shut off device u Clos...

Страница 15: ...water must be drained out of the vacuum pump if the pump is shut down for a longer period of time Drain the cooling liquid u Unscrew the filler cap for the cooling liquid u Drain the cooling liquid co...

Страница 16: ...ng liquid and oil levels according to the chapters Checking the oil level and Checking the cooling liquid level open the power box cover and check that the FDP1 thermal relay is on manual reset positi...

Страница 17: ...ining the oil WZ MB rotary lobes vacuum pump If the oil level does not reach the target circle u Top up with oil see Refilling oil If the oil level exceeds the target circle u Check the condensate dra...

Страница 18: ...d drain any remaining oil l Check that no metal swarf sticks to the magnet of the drain plug clean if necessary l Refit the oil drain plugs and tighten up l Dispose of the used oil in compliance with...

Страница 19: ...plate l Screw on the cooling liquid filler cap again l If liquid has run on to the outside surfaces of the vacuum pump wipe it off Draining the cooling liquid l Make sure that the vacuum pump has been...

Страница 20: ...m pump There is a health hazard when dismantling the vacuum pump There is also a danger to the environment Prior to shipping the vacuum pump must imperatively be decontaminated and the degree of conta...

Страница 21: ...f the oil according to local environmental protection regulations drain the cooling liquid u dispose of the cooling liquid according to local environmental protection regulations begin dismantling the...

Страница 22: ...hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check the oil level with the help of the va...

Страница 23: ...informative nature only Respect the procedure of filling the cooling liquid Quantity Zitrec M 25 already mixed ready to use DS 2610 E approx 26 litres CAUTION The proportion of pure glycol and water f...

Страница 24: ...speed DP 60 Hz min 1 3600 Nominal motor speed MB 50 60 Hz min 1 3000 3600 Noise level EN ISO 2151 50 Hz 60 Hz dB A dB A 75 Ambient temperature C F 0 40 32 104 Maximal counter pressure Discharge bar 0...

Страница 25: ...equipment and following the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machinery Safety dist...

Страница 26: ...Note...

Страница 27: ...Note...

Страница 28: ...Majang myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam T...

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