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The allowed maximum inlet gas temperature depends on the inlet
pressure and the type of gas: the lower the inlet pressure (Pa), the
higher the drawn gas temperature (TGas) can be.

The following indicative values for air can be considered:

– Pa > 50 mbar, TGas < 80°C
– Pa < 50 mbar, TGas < 200°C

The vacuum pump is intended for use in a potentially non-explosive
environment.

Max. permissible number of startings per hour: 6.

As far as temperature is concerned, the pump is suitable for continuous
duty at any pressure between atmosphere and ultimate pressure.

The vacuum pump is tight down to ultimate pressure.

CAUTION

The surface temperature of the vacuum pump can exceed 50 °C
when the vacuum pump is in operation.

Danger of burns!

The vacuum pump may not be touched when it is in operation. If
touching the pump is unavoidable, wait until the surface
temperature has cooled down or wear protective gloves.

CAUTION

The intensity of the noise of the vacuum pump is higher within a
certain area of the pump.

Risk of hearing damage.

Users must wear ear protection when spending a longer period of
time in the vicinity of a non-insulated vacuum pump.

CAUTION

The COBRA DS vacuum pumps can be delivered without oil.

Operation without oil will result in damage to the vacuum pump!

The vacuum pump must remain in a horizontal position when it has
been filled with oil.

CAUTION

The COBRA DS vacuum pumps can be delivered without cooling
liquid.

Operation without cooling liquid will result in damage to the
vacuum pump!

CAUTION

The cooling water flow, which is checked by the flow switch FS 2,
must be at least 10 l/min.

l

Make sure that all caps, safeguards and similar covers are mounted

l

Make sure that the safeguards are switched on

l

Make sure that the inlet and outlet for the cooling air are not
covered or closed and that the flow of cooling air is not impaired in
any way

l

Make sure that the system does not leak. Leakages of dangerous
substances must be prevented

l

Make sure that the “Necessary installation instructions” are
followed and especially that adequate cooling is ensured

The following must be noted when the pump is shut down for a longer
period of time:

CAUTION

If there is a risk of frost, all the cooling water must be drained out of
the vacuum pump if the pump is shut down for a longer period of
time!

Drain the cooling liquid

u

Unscrew the filler cap for the cooling liquid

u

Drain the cooling liquid completely

u

Screw on the filler cap for the cooling liquid again

u

Collect the cooling liquid and recycle it or dispose of it
according to local or national regulations

Drain the cooling water

u

Pull off the connections for the inlet and outlet of the cooling
water

u

Drain the cooling water completely

u

If necessary, drain the cooling water with the help of
compressed air to prevent any risk of frost or corrosion

NOTE

: When the pump has not been in operation for a few days or

when a sticky substance has been drawn in, it is possible that the two
screw rotors of the NS (DP) vacuum pump will stick to each other.
Screw open the access cover to the screw rotors. Loosen the rotors
from each other with the help of an Allan key by turning them in
clockwise direction by hand.

Switching the vacuum pump on/ off

First start-up of the system

l

Make sure that the “Necessary installation instructions” are
followed

If the system is equipped with a solenoid gate valve (customer option)
in the cooling water circuit:

u

Open the solenoid gate valve

l

Make sure that the cooling water flow is set correctly

The cooling water flow is factory set on 10 Nl/min and can be
adjusted at the regulating valve CWV. This water circuit is used to
cool the motor of the DP and MB vacuum pumps.

l

Make sure that the nitrogen flow is set correctly

Nitrogen flow injected in the middle hole (8) is preset at 40 Nl/min
and can be adjusted with valve DGR 2. Nitrogen flow injected in
the hole on cylinder end-plate side (9) is preset at 20 Nl/min and
can be adjusted with valve DGR 1.

l

Switch on the vacuum pump

l

Make sure that the system does not leak

If the system is equipped with a solenoid gate valve at the intake:

u

Open the solenoid gate valve

Switching the system off

If the system is equipped with a solenoid gate valve at the intake:

u

Close the solenoid gate valve

l

Switch off the vacuum pump

l

Shut off the nitrogen supply

l

Shut off the cooling water supply

If the system is equipped with a solenoid gate valve (customer option)
in the cooling water circuit:

u

Close the solenoid gate valve

l

Make sure that the system is electrically isolated

COBRA DS 2610 E

Installation and start-up

0870772455 (En)

Page

15

Содержание COBRA DS 2610 E

Страница 1: ...bi Screw and Roots Vacuum Pumps COBRA DS 2610 E Standard version Busch Manufacturing Korea Ltd 189 51 Soicheon ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870772455 181024 Original...

Страница 2: ...Out Tag Out procedure 17 Safety Lockout procedure 17 Checking the oil 17 Checking the oil level 17 COBRA NS DP vacuum pump 17 WZ MB rotary lobes vacuum pump 17 Refilling oil 17 COBRA NS DP vacuump pu...

Страница 3: ...DS 2610 E 0870772455 En Page 3 DP IN OUT ESS MSH PTB RC COBRA DS 2610 E DP Backing vacuum pump DP 600 C ESS Emergency stop switch IN Inlet MSH Main switch OUT Discharge to silencer PTB Pump terminal...

Страница 4: ...le of cylinder DGR2 Regulating valve dilution gas end of cylinder ECO Power connection EV Expansion vessel FME Flow meter nitrogen FS 1 Flow switch cooling liquid FS 2 Flow switch cooling water HE Hea...

Страница 5: ...lating valve dilution gas DGR 1 Regulating valve dilution gas FME Flow meter nitrogen FS 1 Flow switch cooling liquid FS 2 Flow switch cooling water HE Exchanger water oil MV Solenoid valve nitrogen s...

Страница 6: ...is above 100 C The pump will stop immediately after the emergency alarm ring a direct cooling water circuit in the motors in the cylinder covers A and B side of WZ rotary lobes vacuum pump and COBRA...

Страница 7: ...nstruct his personnel accordingly Local regulations regarding the motors and electric control elements must be observed when installing the pump in potentially explosive environments The maintenance i...

Страница 8: ...itch off the water inlet first then outlet and nitrogen quick connections l Put the label or warning board Maintenance processing on or next to the pump Safety Lockout procedure l Take off the label o...

Страница 9: ...e l Make sure that the intake and exhaust flanges are closed put on the protective caps included in the delivery package of the vacuum pump l Store the vacuum pump if possible the vacuum pump should b...

Страница 10: ...ills the requirements for assembly dismantling l Make sure that no temperature sensitive parts for example of plastic wood cardboard paper electronic parts come into contact with the hot surfaces of t...

Страница 11: ...t the regulations of the Electromagnetic Compatibility Directive 2014 30 EU as well as standard EN norms safety directives and especially local and national regulations are observed this is the respon...

Страница 12: ...rubber plate on the inlet l Press the on off switch briefly l Make sure that the vacuum pump draws in If the direction of rotation has to be changed u Exchange two of the three feeder leads Equipment...

Страница 13: ...the oil level is below the target circle u Fill in more oil If the intake line is equipped with a shut off device u Open the shut off device If the intake line is not equipped with a shut off device...

Страница 14: ...ller cap for the cooling liquid again l If liquid has run on to the outside surfaces of the vacuum pump wipe it off l Start the vacuum pump If the intake line is equipped with a shut off device u Clos...

Страница 15: ...water must be drained out of the vacuum pump if the pump is shut down for a longer period of time Drain the cooling liquid u Unscrew the filler cap for the cooling liquid u Drain the cooling liquid co...

Страница 16: ...ng liquid and oil levels according to the chapters Checking the oil level and Checking the cooling liquid level open the power box cover and check that the FDP1 thermal relay is on manual reset positi...

Страница 17: ...ining the oil WZ MB rotary lobes vacuum pump If the oil level does not reach the target circle u Top up with oil see Refilling oil If the oil level exceeds the target circle u Check the condensate dra...

Страница 18: ...d drain any remaining oil l Check that no metal swarf sticks to the magnet of the drain plug clean if necessary l Refit the oil drain plugs and tighten up l Dispose of the used oil in compliance with...

Страница 19: ...plate l Screw on the cooling liquid filler cap again l If liquid has run on to the outside surfaces of the vacuum pump wipe it off Draining the cooling liquid l Make sure that the vacuum pump has been...

Страница 20: ...m pump There is a health hazard when dismantling the vacuum pump There is also a danger to the environment Prior to shipping the vacuum pump must imperatively be decontaminated and the degree of conta...

Страница 21: ...f the oil according to local environmental protection regulations drain the cooling liquid u dispose of the cooling liquid according to local environmental protection regulations begin dismantling the...

Страница 22: ...hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check the oil level with the help of the va...

Страница 23: ...informative nature only Respect the procedure of filling the cooling liquid Quantity Zitrec M 25 already mixed ready to use DS 2610 E approx 26 litres CAUTION The proportion of pure glycol and water f...

Страница 24: ...speed DP 60 Hz min 1 3600 Nominal motor speed MB 50 60 Hz min 1 3000 3600 Noise level EN ISO 2151 50 Hz 60 Hz dB A dB A 75 Ambient temperature C F 0 40 32 104 Maximal counter pressure Discharge bar 0...

Страница 25: ...equipment and following the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machinery Safety dist...

Страница 26: ...Note...

Страница 27: ...Note...

Страница 28: ...Majang myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam T...

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