background image

Checking the colour of the oil

NOTE

: The oil must be clear and transparent. A permanent milky

colour is an indication for contamination by foreign bodies. A dark
colour is an indication for oil that has been chemically altered or
contaminated by foreign bodies.

WARNING

Dark colored oil may indicate a hazardous pump condition which
could cause personal injury.

If dark oil similar to the example shown is observed, you have to
contact the Busch Customer Service without delay.

Oil change

DANGER

If the vacuum pump has pumped gases that were contaminated
with foreign bodies that are hazardous to health, the oil is also
contaminated with these foreign bodies.

There is a health hazard when changing contaminated oil.

There is also a danger to the environment.

Wear protective clothing when replacing contaminated oil.

Contaminated oil must be treated specially and must be disposed
of according to applicable regulations.

Draining used oil

NOTE

: After switching off the vacuum pump at normal operating

temperature wait no more than 20 minutes before the oil is drained.

l

Make sure that the vacuum pump is switched off and cannot
accidentally be switched on again

l

Make sure that the vacuum pump is vented to atmospheric
pressure

COBRA NS (DP) vacuum pump

l

Put a drain tray underneath the oil drain plugs (ODP)

l

Unscrew the oil drain plugs (ODP)

l

Carefully remove the drain plugs

l

Drain the oil

l

Because of wear and tear on the seal replace the current drain
plugs with new ones

When the oil flow has stopped:

l

Close the oil drain plugs (ODP)

l

Switch on the vacuum pump for a few seconds

l

Make sure that the vacuum pump is switched off and cannot
accidentally be switched on again

l

Carefully remove the oil drain plugs again and drain any remaining
oil

l

Check that no metal swarf sticks to the magnet of the drain plug,
clean if necessary

l

Refit the oil drain plugs and tighten up

l

Dispose of the used oil in compliance with applicable regulations

CAUTION

Because the ends of the drain plugs are magnetic, metal swarf can
stick to them. Always clean away this swarf when removing the
drain plugs.

Because of wear and tear of the seals, it is recommended to replace
the drain plugs whenever the oil is changed.

WZ (MB) rotary lobes vacuum pump

l

Put a drain tray underneath the oil drain plugs (ODP)

l

Unscrew the oil drain plugs (ODP)

l

Drain the oil

When the oil flow has stopped:

l

Refit the oil drain plugs (ODP) again

l

Switch on the vacuum pump for a brief moment and let it run for a
few seconds

l

Make sure that the vacuum pump is switched off and cannot
accidentally be switched on again

l

Carefully remove the oil drain plugs again and drain any remaining
oil

l

Make sure that the seals of the drain plugs are not damaged and
that they sit properly. Replace them if necessary

l

Refit the oil drain plugs and tighten them up

l

Dispose of the used oil in compliance with applicable regulations

Filling in new oil

COBRA NS (DP) vacuum pump

l

Prepare the quantity of oil needed (see “Oil type/quantity”)

WARNING

The use of chemically contaminated or polluted oil can lead to
hazardous pump conditions which could cause personal injury.

NOTE

: The quantity of oil specified in the installation handbook is of

informative nature only. Check the oil level with the help of the various
oil sight glasses on the vacuum pump.

l

Make sure that the drain plugs have been fitted properly and that
they do not leak

CAUTION

Only fill in oil through the oil filler opening.

l

Unscrew the oil filler cap (OFP)

l

Fill in oil in to the target circle of the oil sight glasses

Oil level, pump not operating

Maintenance

COBRA DS 2610 E

Page 18

0870772455 (En)

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MIN

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Содержание COBRA DS 2610 E

Страница 1: ...bi Screw and Roots Vacuum Pumps COBRA DS 2610 E Standard version Busch Manufacturing Korea Ltd 189 51 Soicheon ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870772455 181024 Original...

Страница 2: ...Out Tag Out procedure 17 Safety Lockout procedure 17 Checking the oil 17 Checking the oil level 17 COBRA NS DP vacuum pump 17 WZ MB rotary lobes vacuum pump 17 Refilling oil 17 COBRA NS DP vacuump pu...

Страница 3: ...DS 2610 E 0870772455 En Page 3 DP IN OUT ESS MSH PTB RC COBRA DS 2610 E DP Backing vacuum pump DP 600 C ESS Emergency stop switch IN Inlet MSH Main switch OUT Discharge to silencer PTB Pump terminal...

Страница 4: ...le of cylinder DGR2 Regulating valve dilution gas end of cylinder ECO Power connection EV Expansion vessel FME Flow meter nitrogen FS 1 Flow switch cooling liquid FS 2 Flow switch cooling water HE Hea...

Страница 5: ...lating valve dilution gas DGR 1 Regulating valve dilution gas FME Flow meter nitrogen FS 1 Flow switch cooling liquid FS 2 Flow switch cooling water HE Exchanger water oil MV Solenoid valve nitrogen s...

Страница 6: ...is above 100 C The pump will stop immediately after the emergency alarm ring a direct cooling water circuit in the motors in the cylinder covers A and B side of WZ rotary lobes vacuum pump and COBRA...

Страница 7: ...nstruct his personnel accordingly Local regulations regarding the motors and electric control elements must be observed when installing the pump in potentially explosive environments The maintenance i...

Страница 8: ...itch off the water inlet first then outlet and nitrogen quick connections l Put the label or warning board Maintenance processing on or next to the pump Safety Lockout procedure l Take off the label o...

Страница 9: ...e l Make sure that the intake and exhaust flanges are closed put on the protective caps included in the delivery package of the vacuum pump l Store the vacuum pump if possible the vacuum pump should b...

Страница 10: ...ills the requirements for assembly dismantling l Make sure that no temperature sensitive parts for example of plastic wood cardboard paper electronic parts come into contact with the hot surfaces of t...

Страница 11: ...t the regulations of the Electromagnetic Compatibility Directive 2014 30 EU as well as standard EN norms safety directives and especially local and national regulations are observed this is the respon...

Страница 12: ...rubber plate on the inlet l Press the on off switch briefly l Make sure that the vacuum pump draws in If the direction of rotation has to be changed u Exchange two of the three feeder leads Equipment...

Страница 13: ...the oil level is below the target circle u Fill in more oil If the intake line is equipped with a shut off device u Open the shut off device If the intake line is not equipped with a shut off device...

Страница 14: ...ller cap for the cooling liquid again l If liquid has run on to the outside surfaces of the vacuum pump wipe it off l Start the vacuum pump If the intake line is equipped with a shut off device u Clos...

Страница 15: ...water must be drained out of the vacuum pump if the pump is shut down for a longer period of time Drain the cooling liquid u Unscrew the filler cap for the cooling liquid u Drain the cooling liquid co...

Страница 16: ...ng liquid and oil levels according to the chapters Checking the oil level and Checking the cooling liquid level open the power box cover and check that the FDP1 thermal relay is on manual reset positi...

Страница 17: ...ining the oil WZ MB rotary lobes vacuum pump If the oil level does not reach the target circle u Top up with oil see Refilling oil If the oil level exceeds the target circle u Check the condensate dra...

Страница 18: ...d drain any remaining oil l Check that no metal swarf sticks to the magnet of the drain plug clean if necessary l Refit the oil drain plugs and tighten up l Dispose of the used oil in compliance with...

Страница 19: ...plate l Screw on the cooling liquid filler cap again l If liquid has run on to the outside surfaces of the vacuum pump wipe it off Draining the cooling liquid l Make sure that the vacuum pump has been...

Страница 20: ...m pump There is a health hazard when dismantling the vacuum pump There is also a danger to the environment Prior to shipping the vacuum pump must imperatively be decontaminated and the degree of conta...

Страница 21: ...f the oil according to local environmental protection regulations drain the cooling liquid u dispose of the cooling liquid according to local environmental protection regulations begin dismantling the...

Страница 22: ...hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check the oil level with the help of the va...

Страница 23: ...informative nature only Respect the procedure of filling the cooling liquid Quantity Zitrec M 25 already mixed ready to use DS 2610 E approx 26 litres CAUTION The proportion of pure glycol and water f...

Страница 24: ...speed DP 60 Hz min 1 3600 Nominal motor speed MB 50 60 Hz min 1 3000 3600 Noise level EN ISO 2151 50 Hz 60 Hz dB A dB A 75 Ambient temperature C F 0 40 32 104 Maximal counter pressure Discharge bar 0...

Страница 25: ...equipment and following the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machinery Safety dist...

Страница 26: ...Note...

Страница 27: ...Note...

Страница 28: ...Majang myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam T...

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