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Flue Gas Analysers – Installation & Servicing Facts 

 

 

Please read this sheet even if you have fitted our fires before.  
 

 

Please leave this sheet with the customer as reference for future servicing of the appliance.  

 

 

Please  explain  to  the  customer  how  the  fire  operates  and  the  details  and  facts  listed  on  this 
sheet, particularly what the catalyst does and doesn’t do.  
 

 

If you have any doubts about the test procedure please visit our website or call our technical 
help line 

 

Testing – Points to note…  
 

 

Before  testing  ensure  that  the  room  size  is  correct  for  the  heat  output  of  the  fire.  30cu³  for 
2.5kw output, 40cu³ for 3.5kw and 50cu³ for 4.2kw.  

 

 

In  all  installations  (regardless  of  room  size)  there  must  be  an  air  vent  positioned  at  least  one 
metre from the fire at either high or low level through an outside wall providing 100cm² of free 
air.  (For  the  Republic  of  Ireland  2  vents of  not  less  than 60cm²  must be  provided  at high  and 
low level, with minimum vertical separation of 1.6m). 

 

 

The  analyser  used  must  be  manufactured  to  BS7967  and  the  test  must  be  carried  out  in 
accordance with BS5871 Pt 4 

 

 

The  catalytic  converter  needs  heat  to  work,  therefore  before  you  start  testing;  the  fire  must 
have been lit and burning on full for at least 20 mins.  

 
There are two tests to carry out. A CO / CO

2

 ratio test and a room centre CO test.  

 

1.

 

The first test is the CO / CO

2

 ratio test and should be carried out at the fire exhaust vent, do not 

stick the probe of the analyser in through the grille but move the probe back and forth 1 inch in 
front of the outlet grille. (We use a piece of perforated 8mm pipe attached to the analyser with 
silicone tube). You should record a ratio of no more than 0.002 % (20ppm CO to 1% CO

2

). It is 

advisable to have a high sample of CO

2

 as this will improve the test accuracy. 

 

2.

 

The second test is the room centre CO test. You should stand in the room centre with the probe 
at  waist  height  and  read  the  level  of  CO.  This  should  be  no  more  than  9ppm  over  ambient. 
Please record these readings on the customers guarantee card.  

 
Our  flueless  fires  also  contain  the  following  safety  devices  (an  ODS  (Oxygen  Depletion  Sensor) and  a   
flame supervision device). Point out to the customer that unfortunately these are not found on all gas 
hobs, which are also flueless appliances).

 

 
 
 
 
 
 

Содержание ASTUTE G4113

Страница 1: ...HE USER Burley Appliances Ltd Lands End Way Oakham Rutland LE15 6RB Telephone 44 0 1572 756956 Fax 44 0 1572 724390 E mail info burley co uk web www burley co uk G4113InstUser G20 31 Issue May2019 TO...

Страница 2: ...tions emits less than 130mg kWh NOx 1 APPLIANCE DATA Refer to the appliance data badge this is located on a hinge out plate ENSURE THAT THE LOCAL CONDITIONS OF USE CORRESPOND TO THE INFORMATION ON THE...

Страница 3: ...fails to establish repeat the process Due to the safe efficient nature of the fire it is not unusual for this to take two or even three attempts The acoustic signal will now cease the gas rate adjust...

Страница 4: ...rn the receiver unit to its original position REPLACE THE HEAT SHIELD over the unit CAUTION With the exception of battery replacement the battery holder must be located within the heat shield at all t...

Страница 5: ...urn slowly anticlockwise to the ignition position A click will be heard and the pilot should light If it does not repeat the operation a few times to purge any air in the pipes Continue to hold knob f...

Страница 6: ...the control lever to the top of its travel 6 The off position on the side of the fire may not correspond exactly with the control lever This is only intended as an indication 1 6 Battery Replacement B...

Страница 7: ...ulations as amended The installation must also be in accordance with the relevant parts of local and national building regulations Failure to have the fire fitted by a qualified person nullifies ALL g...

Страница 8: ...emand of this appliance and the demand of other appliances installed To prevent unacceptable pressure losses no more than 1 5m of 8mm pipe should be used 4 2 Decide on the gas supply route to be taken...

Страница 9: ...ides of the fire box assembly must be removed and replaced with suitable non combustible material such as a rigid non combustible insulating board a minimum thickness of 50 mm rock wool or similar non...

Страница 10: ...ve off fumes when heated and stain fireplace parts decor Use one or a combination of the methods detailed Method A Fixing to the wall or fireplace back panel Note It is not recommended to use this met...

Страница 11: ...ry cavity box fitted The appliance and the proprietary cavity box both have holes in their outside flange and can be secured to the wall as a pair Alternatively the proprietary cavity box can be secur...

Страница 12: ...ls to the top rear and sides of the appliance Any wall coverings should be removed from within the enclosure and any paper backed plaster board on the wall face should be protected or replaced with pl...

Страница 13: ...section 5 7 1 7 With the fire box fitted securely into the opening refit the burner control assembly 7 1 8 Connect the gas supply pipe to the 8mm compression fitting on the inlet pressure test point e...

Страница 14: ...the wall and fit the fire surround Due note shall be taken of the recommendations specified in section 5 7 2 7 Fit the appliance into the recess using the fixing methods detailed in section 6 7 2 8 W...

Страница 15: ...e is flat and slowly push back until it touches the protruding ends of the rear log piece Fig 9 Figure 9 8 1 3 Using photo to identify the correct Y shaped log place log on the left hand side of the f...

Страница 16: ...The top part of the glass panel should be engaged under the front vent panel The vent panel shall then be fixed using the 3 screws 8 3 Fitting the Outlet Grille 8 3 1 Push and hold grille in position...

Страница 17: ...riod of time 10 0 COMMISSIONING AND OPERATION YOU MUST COMPLETELY ASSEMBLE THE FIRE INCLUDING THE GRILLE BEFORE COMMISSIONING BURLEY APPLIANCES IS THE ONLY COMPANY TO BENCH RUN AND THOROUGHLY TEST EVE...

Страница 18: ...appliance must not be operated with the glass removed 12 0 INSTRUCT THE USER It is important to hand these instructions to the user for safe keeping and future reference The user shall be instructed...

Страница 19: ...ponents These components are extremely fragile Examine the condition and check for signs of damage or cracking Replace if necessary Using suitable respiratory equipment clean the components with a sof...

Страница 20: ...on an annual basis Check for combustion product leakage It is important that the products of combustion produced by this appliance all pass through the two catalysts A very small amount of product le...

Страница 21: ...as Valve VAL1921 Glass GLA4113 Ash Pan Cover ASH4111 Grille GRI4111 USE ONLY GENUINE REPLACEMENT PARTS In certain cases depending on the fault and the part or parts to be replaced Burley Appliances ma...

Страница 22: ...est must be carried out in accordance with BS5871 Pt 4 The catalytic converter needs heat to work therefore before you start testing the fire must have been lit and burning on full for at least 20 min...

Страница 23: ...ult the relevant manufacturer Only use replacement catalyst supplied by Burley If you or the customer detects any odours from the fire please remember that the catalytic convertor is not an air filter...

Страница 24: ...ortant to take a gas rate test over a reasonable period of time so that the capacity of the meter is used On low Input appliances such as our flueless this is even more critical because uncertainties...

Страница 25: ...ear as with all gas products every gas appliances must be serviced every year The appliance has not been subject to misuse accident or repaired or fitted by anyone other than a Gas Safe registered ins...

Страница 26: ...ling WEEE Dispose of electrical equipment in an environmentally correct manner When disposing components containing Refractory Ceramic Fibres RCF we recommend that the items are not broken up but are...

Страница 27: ...26...

Страница 28: ...fires are protected by UK patents 2193802 2240620 and 2256920 Other Patents Pending Burley Appliances Ltd Lands End Way Oakham Rutland LE15 6RB Tel 01572 756956 Fax 01572 724390 www burley co uk Email...

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