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Troubleshooting

105

Seven Segment LED Error Codes, cont’d.

CODE

DESCRIPTION

E112

Trailing edge of needle prox not found

E113

Leading edge of needle prox not found

E114

Can't move needle to home position

E115

Needle motor not moving

E116

Needle jammed or encoder fault

E117

Needle home prox. not detected.

E121

Unable to control hook while homing

E122

Trailing edge of hook prox not found

E123

Leading edge of hook prox not found

E124

Can't move hook to home position

E125

Twister hook motor not moving

E126

Twister hook jammed or encoder fault

E127

Twister hook home prox. not detected.

E131

Unable to control shear while homing

E132

Trailing edge of shear prox not found

E133

Leading edge of shear prox not found

E134

Can't move holder/shear to home position

E135

Holder/shear motor not moving

E136

Holder/shear jammed or encoder fault

E137

Holder/shear home prox. not detected.

E146

Gathering belts jammed or encoder fault

E151

Spurious interrupt detected by CPU

E152

General interrupt detected by CPU

E153

Bus error at 0x______from 0x______

E154

Address error at 0x______from 0x______

E155

Bad opcode at 0x______

E156

Divide by zero at PC 0x______

E157

Watchdog reset. Push run

E158

Halt monitor reset. Push run

E162

CPU detected IRQ 1

E163

CPU detected IRQ 2

E164

CPU detected IRQ 3

E165

CPU detected IRQ 4

E166

CPU detected IRQ 5

E167

CPU detected IRQ 6

E168

CPU detected IRQ 7

E169

Privileged instruction at 0x______

E201

None of the three motors are moving

E300

Stack overflow error.

Содержание 2200M

Страница 2: ...jewelry and long hair should be considered a safety hazard around mechanical equipment Ensure that they will not be entangled in the equipment 6 Keep clear of moving machine parts Bodily harm and or...

Страница 3: ...negligence or misuse of its product Such negligence or misuse includes but is not limited to software program alteration removal of guards faulty wiring due to improper installation subjecting the uni...

Страница 4: ...rements 15 Unit Overview 16 E Stop Location 17 CHAPTER 2 KEY COMPONENTS 20 Tyer Head 20 Needle 21 Twister Hook 22 Holder Shear 23 Holder Shear cont d 24 Holder Shear cont d 25 Bag Switch 26 Package Re...

Страница 5: ...tion Sensor 38 Speed Follower Encoder 39 Stand 40 Conveyor 40 CHAPTER 3 INSTALLATION PROCEDURES 41 Mechanical Installation 41 Mechanical Installation cont d 42 Mechanical Installation cont d 43 Mechan...

Страница 6: ...ng and threading the ribbon cont d 61 CHAPTER 5 SETTINGS AND ADJUSTMENTS 65 Proximity Sensor Adjustment 65 Proximity Sensor Locations 65 Proximity Sensor Locations cont d 66 Gathering Belts Tension Ad...

Страница 7: ...83 Communicating With The Controller 83 General 83 Communications programs 83 Burford TERMINAL program 84 Terminal program in Microsoft Windows version 3 0 or 3 1 85 Configuring the Microsoft Windows...

Страница 8: ...TER 7 TROUBLESHOOTING 101 Diagnostic LED s 101 Diagnostic LED s cont d 102 Diagnostic LED s cont d 103 Seven Segment LED Error Codes 104 Seven Segment LED Error Codes cont d 105 Audible Alarm Codes 10...

Страница 9: ...ntinuity 154 Test procedure for servo motor fuses 155 Test procedure for checking the proximity switch LED s 156 Test procedure for the BCD switch 157 Test procedure for the bag switch 158 Test proced...

Страница 10: ......

Страница 11: ...Chapter 1 Introduction...

Страница 12: ...n of four servo motors which perform the twist tying function This machine is normally installed onto a bagger or conveyor and interfaced into the existing control system to create a complete package...

Страница 13: ...VAC 50 60 HZ 1 15 A 220 VAC 50 60 HZ 3 15 A 380 460 VAC 50 60 HZ 1 15 A 380 460 VAC 50 60 HZ 3 15 A Air 60 PSI Models MODELS 2300 Product flow moves left to right when viewing front of unit 2200 Prod...

Страница 14: ...erlock and safety circuits are provided standard A counter signal is provided which can be used in conjunction with an external counter not provided On flighted conveyors flight spacing up to 18 may b...

Страница 15: ...termine the required length of the bag neck This formula is provided in case you are developing a new product package and need to calculate a bag neck length for an automatic taping operation Please c...

Страница 16: ...16 Chapter 1 Unit Overview Dancer Arm Ribbon Tension Spring Castor Electrical Panel Brush Assembly Tyer Head Main Disconnect Optional Stand Electrical Hook Up Ribbon Assembly User Interface...

Страница 17: ...head The Main Disconnect is located on the Electrical Panel The operators should become familiar with these locations The Below are the locations for the Emergency Stops E Stop and the Main Disconnec...

Страница 18: ......

Страница 19: ...Chapter 2 Key Components...

Страница 20: ...how the Smart Tyer functions Tyer Head The Tyer Head is made up of all the mechanical and electrical components necessary to perform a closure The Tyer Head applies the ribbon to the product When the...

Страница 21: ...Key Components 21 Needle The Needle wraps the ribbon around the bag neck and places the ribbon into the Holder Shear Cover removed for clarity of component location Needle...

Страница 22: ...22 Chapter 2 Twister Hook The Twister Hook takes the ribbon and twists it to tie the ribbon Cover removed for clarity of component location Twister Hook...

Страница 23: ...the current closure It simultaneously holds the ribbon for the next closure The Holder Shear cycles between the two sides Each side performs the same function to shear the ribbon for the current closu...

Страница 24: ...24 Chapter 2 Holder Shear cont d Shearing Edge Holding Surface This part of the ribbon will be held for the next closure This part of the ribbon will be used for the current closure...

Страница 25: ...lder Shear cont d During the closing sequence the needle will place the ribbon around the bag neck and into the Holder Shear The Holder Shear will cycle cutting the top of the ribbon to be tied around...

Страница 26: ...actuated by the bag neck of the product When product is being transferred by the conveyor to the gathering belts the bag neck will force the bag switch to pivot downstream The bag switch sends a signa...

Страница 27: ...is an integral part of the Ribbon Tension assembly and the electronics This system determines whether a bag neck has been properly presented in tying position As the needle wraps the ribbon around the...

Страница 28: ...ream side of the lobe is flush with the mounting block with the belt pulley positioned so the upper belt is approximately 1 8 from the needle shaft It is used to increase or decrease the tie window Co...

Страница 29: ...peed switch enables the operator to adjust the speed of the gathering belts The belt speed can be adjusted from a setting of zero to fifteen some BCD switches may have A D instead of 1 4 In normal ope...

Страница 30: ...ntrol the machine It houses the E Stop Start button Thread button Operation Selector Switch Motors Enabled Light Initialized Light Tyer fault light and the Belt Speed Switch The Securing Latch s is us...

Страница 31: ...is located on the front of the Main Enclosure The main disconnect controls the power to the unit This is where the machine is turned ON or OFF Turn the Unit ON by turning the disconnect Switch to the...

Страница 32: ...drop sensor the ribbon brake and the dancer arm The Smart Tyer comes standard with a double ribbon spool holder Ribbon Tension Assembly Ribbon Tension Spring The Ribbon Tension Spring is used to incr...

Страница 33: ...tate freely when the tyer is pulling ribbon It can be adjusted by loosening the set screw at the upper or lower V belt clamps The Dancer Arm decreases ribbon tension by releasing the brake preassure I...

Страница 34: ...r A ribbon drop will cause the dancer arm to return to its home position activating a lever that moves the ribbon drop tab over the sensor energizing it An alarm will notify the operator of a ribbon d...

Страница 35: ...gently pull the bag neck and product against the inlet guide and main plate of the tyer The Adjustment Knob varies the tension of the gathering brushes This knob limits the amount of mesh between the...

Страница 36: ...ly cuts off the flow of air at a certain pressure An adjustable knob is used to control the amount of pressure desired to help flatten the bag tail The Operator Display shows messages sent from the CP...

Страница 37: ...re items that may be purchased as an upgrade with the Burford Smart Tyer Your unit may or may not have these items on it Contact Burford for further information Order your Optional Components from Bur...

Страница 38: ...em monitors packages as they pass through the Burford Model 2200M 2300M Servo Tyer and stops the bagger or sounds an audible alarm depending on dip switch 6 on Amp board if a twist tie is not applied...

Страница 39: ...he Speed Follower Encoder gives the tyer the ability to automatically adjust the speed of its gathering belts so that the belt speed changes as the conveyor speed changes An Encoder is used to monitor...

Страница 40: ...th available These come with castors for portability An optional conveyor is available for your Smart Tyer The conveyer transfers product through the unit so an closure can be applied Burford conveyor...

Страница 41: ...Chapter 3 Installation...

Страница 42: ......

Страница 43: ...d bolt this assembly onto the conveyor with 5 16 bolts and nylon insert nuts provided Square bracket with conveyor and tighten securely Mounting Holes These instructions are for a typical bagger If yo...

Страница 44: ...erline of the gathering belts should align with the center of the package For instance the belts should be 2 inches above the conveyor for a 4 inch tall package If necessary raise or lower the bracket...

Страница 45: ...ons position the product shelf plate inside the scoop channel Line up the inlet plate slot with the two 2 studs on the side of the bagger conveyor Secure with the flat washers and nuts provided 7 Posi...

Страница 46: ...pin operator control box connector if equipped attached to the main enclosure and connect it to the mating bulkhead connector on the back of the tyer These connectors are keyed so that they cannot be...

Страница 47: ...ng is a description of the other possible connections Bagger enable circuit safety interlock The Tyer provides a set of dry contacts that close when the Tyer is ready to tie packages The Bagger Enable...

Страница 48: ...a set of dry contacts are supplied as an input to the customer s counter The External Counter relay CR3 is mounted in the Tyer s electrical enclosure Connection can be made using wires 41 and 42 in th...

Страница 49: ...periods of maintenance in other areas This connection can be made using wires 40 and 43 in the flexible conduit coming from the main enclosure Wire 40 should be connected to the Line side of the coil...

Страница 50: ......

Страница 51: ...Chapter 4 Operation...

Страница 52: ......

Страница 53: ...g neck releases the bag switch the Model 2200M 2300M controller waits for a short time before commencing the tie cycle This delay allows the bag neck to gather against the ribbon for a more secure tie...

Страница 54: ...e current tie cycle before the twister hook and holder shear begin their motion An audible alarm is sounded to alert the operator of a possible problem This system detects inadvertent bag switch actua...

Страница 55: ...arm is engaged causing the V belt to be pushed up and away from the pulley releasing the brake The system provides an identical setup which may be utilized by releasing the locking pin and rotating th...

Страница 56: ...g 80 The Package Sensor is an advanced retro reflective photo proximity type The sensor is factory preset to accommodate a large range of bag types and conveyor surfaces However for optimal operation...

Страница 57: ...yor started slowly and the belts started quickly In order for the tyer to use automatic speed following the tyer requires an additional input signal to determine the conveyor speed An Encoder is used...

Страница 58: ...ased on precise computer control of servo motors The electronic nature of the Smart Tyer is unique in that it does not require any mechanical timing adjustments The CPU contained in the proprietary el...

Страница 59: ...nd start the homing sequence When the homing sequence is successfully completed the Tyer is in the RUN mode The operator should check the belt speed setting to ensure that it is correct for the curren...

Страница 60: ...peration it should be in the AUTO position If the interlock signal from the bagger is connected properly the brushes and belts will only run when the bagger is active To override this interlock signal...

Страница 61: ...he following is a list of the audible alarm codes A long beep is 1 second in duration A short beep is 1 2 second in duration Alarm Display Code Description 1 Short None Power turned on or home sequenc...

Страница 62: ...n the spindle so that the ribbon leaves at the top of the spool To install a ribbon spool place the ribbon spool on ribbon spindle Then place the ribbon chuck on the spindle and turn the ribbon chuck...

Страница 63: ...tween the two front covers ensuring that the ribbon is captured by the needle Next slip the ribbon along the bottom of the access cover towards the discharge end While letting the dancer arm relax to...

Страница 64: ......

Страница 65: ...Chapter 5 Settings and Adjustments...

Страница 66: ......

Страница 67: ...ount of ribbon dispensed and to detect ribbon drop All six sensors are small 8 mm diameter inductive proximity sensors Each sensor should be adjusted so it is 0 030 0 050 inch from its target Proximit...

Страница 68: ...proximity sensor senses the twister hook as it rotates The Needle proximity sensor senses the needle while its in the home postion The Ribbon Drop proximity sensor senses the drop tab when the ribbon...

Страница 69: ...tightness of the belts places an excess load on the belt motor an may result in a blown fuse on the Amplifier board Upper Belt Adjustment 1 Measure tension of upper gathering belt at area as shown 2...

Страница 70: ...justment 1 Measure tension of lower gathering belt at area shown 2 With 2 5 pounds of pressure applied to belt the deflection should be approximately 5 16 of an inch 3 To adjust re position lower idle...

Страница 71: ...ets the bag neck out straight to properly enter the tyer belts On bun bags it is usually not desired to pull on the bag with the brushes Rather the objective is merely to feed the bag neck smoothly in...

Страница 72: ...selector switch on the operator panel to the ON position Be sure to return the switch to the AUTO position after testing To properly set the speed of the gathering belts you must be running product a...

Страница 73: ...lide the spring stop until correct tension is reached Position thumb screw next to spring stop and securely tighten Dancer Arm Adjustment Position dancer arm such that it is aligned with the corner of...

Страница 74: ...ld be sensing the ribbon drop tab When the ribbon has been threaded and ready for production the ribbon drop sensor should not be sensing the ribbon drop tab Once the adjustments are satisfactory run...

Страница 75: ...er Shear must be on the inside position If these two items are too close the ribbon will sometimes wrap around the shaft of the hook If these are too far away ties will be missed The only adjustment a...

Страница 76: ...on each side of the holder shear 1 Verify electrical power has been removed from the tyer head 2 Remove large back cover from rear of tyer head 3 Loosen knob and open electrical panel 4 Locate and rem...

Страница 77: ...ain a feel for its operation 7 Rotate holder shear cam until the point where it begins to resist further rotation Measure this distance to an arbitrary point Rotate the holder shear cam 180 degrees an...

Страница 78: ...s after each attempt Tighten the shuttle bar bolts securely once satisfied with adjustment Adjust the black cam spring tension by setting the spring length to 3 4 9 After adjusting the holder shear al...

Страница 79: ...ined by the lower belt upper belt and ribbon wire By increasing or decreasing the size of the tie window the tension around the bag neck can be determined If the tie around the bag neck is loose the w...

Страница 80: ...the tie window area and can be adjusted by opening the front cover loosening the ribbon guide and sliding the guide to change the position of the ribbon wire Moving the ribbon downstream increases the...

Страница 81: ...tightness of the tie or upstream to increase the tie window area and reduce the tightness of the tie When the pulley is in the proper position tighten the mounting bolt and nut Fig 0 2 Belt Pulley Adj...

Страница 82: ...hand machine Model 2300M 2 Counter s contacts close to count Counter s contacts open to count 3 Not used Not used 4 Heel Detection Inactive Heel Detection Active 5 Use data in battery backed RAM Use...

Страница 83: ...1 Not Used Not Used 2 Not Used Not Used 3 Normal Speed Go to high speed when BCD is above 5 4 Internal H S control External H S Control 5 Internal twister hook control External twister hook Control 6...

Страница 84: ......

Страница 85: ...Chapter 6 Communications...

Страница 86: ......

Страница 87: ...ntended to provide the basic information needed to communicate with the tyer It is assumed that you are using a PC and that you have experience with the basic operation of a PC In addition to the PC y...

Страница 88: ...ten to recognize the format of these statements and it displays them in a box near the bottom of the screen away from the other output Any other terminal emulation program cannot distinguish these sta...

Страница 89: ...uliarity in this program it may be necessary to first choose 7 data bits then choose 2 stop bits then choose 1 stop bit In the field entitled Flow Control choose XON XOFF The boxes labeled Parity Chec...

Страница 90: ...format of these statements and display them in a box near the bottom of the screen Any other terminal emulation program such as the terminal program in Microsoft Windows cannot distinguish these state...

Страница 91: ...yer s controller may be conducted while the tyer is operating and tying packages In fact operation of the tyer is often necessary to generate a situation of interest 5 Any change in the tyer controlle...

Страница 92: ...may be helpful Not all of the possible tyer commands will be discussed in this document Many of these are too technical to be helpful to anyone other than Burford Service Personnel When you start the...

Страница 93: ...on the screen MOTOR 1 This indicates that the tyer is ready to receive commands and that any commands which are motor control commands will be applied to Motor 1 the motor that drives the needle If f...

Страница 94: ...re not accurate then the time and date information recorded will be incorrect To check the time type TIME The time will be displayed on the screen Be sure not to type TIME This would set the time to 0...

Страница 95: ...buffer have their time and date recorded at the time of their occurrence To command the tyer to display the contents of the Trouble buffer simply type TROUBLE or this can be abbreviated by TR After a...

Страница 96: ...n the QUERY buffer is automatically overwritten when the next move occurs so this buffer always contains information about the most recent move When the MOT 1 prompt is displayed the data displayed is...

Страница 97: ...500 369 98 34 7 34655 3 12 63 0 595 480 111 32 7 32731 6 13 68 2 698 599 119 32 9 32859 14 73 5 803 723 124 30 7 30665 6 15 78 7 908 854 131 24 9 24947 6 16 84 0 1013 985 131 22 22016 17 89 2 1118 11...

Страница 98: ...on within a second after the power has been turned off All occurrences of external resets are also recorded in the Trouble buffer 3 Watchdog reset This indicates a software error These are indicated i...

Страница 99: ...ckages The controller then decides whether it should 1 Abort the tie cycle because too little ribbon has been dispensed to indicate a proper package thereby preventing the tyer from dropping the ribbo...

Страница 100: ...uld be aborted The 17 represents the median value for the last 11 cycles The 3 means that the tyer would abort any packages which produce a count which is 3 less than the median value In the second ro...

Страница 101: ...ies Such as the QUERY command and to view the contents of the Trouble buffer described earlier in this document To invoke this command hold down the shift key and press the key with the character It i...

Страница 102: ...sure that you have the TERMINAL program properly configured as previously described To begin capturing select Transfers then select Receive Text File Enter a name for the file being sure to type in t...

Страница 103: ...Chapter 7 Troubleshooting...

Страница 104: ......

Страница 105: ...r Each LED should blink on and off as the twister hook is rotated back and forth For further information on troubleshooting these encoder signals see Chapter 9 Test Procedures D63 D64 H S Phase A and...

Страница 106: ...covering the needle home proximity sensor D2 BAGGER ENABLE RELAY Indicates when the bagger enable relay CR1 on the Amplifier Board is energized D75 RIBBON DROP Indicates when the dancer arm is actuat...

Страница 107: ...ized D79 D80 D81 OPTIONAL I O STATUS Indicates optional input or output signal status D59 D60 D61 OPTIONAL INPUT STATUS Indicates optional input signal status D49 RUN PWR Indicates that the run circui...

Страница 108: ...t or power is turned off Generally you will have to home the Tyer or tie a package before the code will be removed The following is a list of the codes and their description CODE DESCRIPTION H001 Main...

Страница 109: ...e of shear prox not found E133 Leading edge of shear prox not found E134 Can t move holder shear to home position E135 Holder shear motor not moving E136 Holder shear jammed or encoder fault E137 Hold...

Страница 110: ...ocated on the edge of the CPU board The terminal must be connected to the CPU using a serial cable Using the terminal the Smart Tyer can be queried as to its status and controlled manually for trouble...

Страница 111: ...page Is 48 VDC present at J4 connector on the main board Is 48 VDC present At PSM1 OUTPUT Troubleshoot where main board power is being lost Possible causes wiring STOP Switch s CB4 and CB2 Is AC line...

Страница 112: ...tactors in main electrical box energize when START button pressed Check if CB3 tripped Possible causes faulty wiring and or bad Main boad Are CR4 contacts in main electrical box closing when start but...

Страница 113: ...check for Bagger Clutch signal from the bagger on Wires 40 and 43 on CR1 coil A1 and A2 terminals Is voltage present Verify CR1 contacts 11 and 14 are connected to P6 7 and P6 36 If connected change C...

Страница 114: ...ltmeter check for AC voltage at motor leads Check motor nameplate for rating Is voltage present Some 220 VAC motors use a capacitor Check connections to it If OK check wiring in junction box on motor...

Страница 115: ...Ribbon Dropped Prox turned OFF The bagger cannot start if the Fault light on the operator panel is ON Is the fault light ON If no error code is displayed either the Ribbon Dropped prox is on or the ty...

Страница 116: ...ical and mechanical hazards present Is the dancer arm of the ribbon dispenser over the Ribbon Drop Prox Remove connector from prox body or disconnect the Ribbon Drop Prox from the Main board board con...

Страница 117: ...llowing troubleshooting procedure may require that tests be made with the electrical enclosures open and power turned ON These tests should only be conducted by authorized personnel who are aware of t...

Страница 118: ...RNING The following troubleshooting procedure may require that tests be made with the electrical enclosures open and power turned ON These tests should only be conducted by authorized personnel who ar...

Страница 119: ...d the needle s home prox turning OFF but it cannot drive the needle back over the prox to turn the prox ON SAFETY WARNING The following troubleshooting procedure may require that tests be made with th...

Страница 120: ...The following troubleshooting procedure may require that tests be made with the electrical enclosures open and power turned ON These tests should only be conducted by authorized personnel who are awa...

Страница 121: ...his error is set SAFETY WARNING The following troubleshooting procedure may require that tests be made with the electrical enclosures open and power turned ON These tests should only be conducted by a...

Страница 122: ...118 Chapter 7 Flow Chart 0 12 Error Code E115 and E116...

Страница 123: ...Troubleshooting 119 Flow Chart 0 13 Error Code E115 and E116 cont d...

Страница 124: ...120 Chapter 7 Flow Chart 0 14 Error Code E117...

Страница 125: ...the hook s home prox turning OFF but it cannot drive the hook back over the prox to turn the prox ON The most likely reason for this error is a mechanical obstruction or jam which is preventing the h...

Страница 126: ...122 Chapter 7 Flow Chart 0 16 Error Code E122 or E123...

Страница 127: ...Troubleshooting 123 Flow Chart 0 17 Error Code E124...

Страница 128: ...124 Chapter 7 Flow Chart 0 18 Error Code E125 and E126...

Страница 129: ...Troubleshooting 125 Flow Chart 0 19 Error Code E125 and E126 cont d...

Страница 130: ...126 Chapter 7 Flow Chart 0 20 Error Code E127...

Страница 131: ...Troubleshooting 127 Flow Chart 0 21 Error Code E131...

Страница 132: ...128 Chapter 7 Flow Chart 0 22 Error Code E132 or E133...

Страница 133: ...Troubleshooting 129 Flow Chart 0 23 Error Code E134...

Страница 134: ...130 Chapter 7 Flow Chart 0 24 Error Code E135 and E136...

Страница 135: ...Troubleshooting 131 Flow Chart 0 25 Error Code E135 and E136 cont d...

Страница 136: ...132 Chapter 7 Flow Chart 0 26 Error Code E137...

Страница 137: ...y circuit breaker in the central cabinet Use Section 4 6 2 to troubleshoot motor connections Repair connection in belt motor wiring Replace Belt motor Fuse OK Belt Motor driver on AMP board is bad Rep...

Страница 138: ...134 Chapter 7 Flow Chart 0 28 Error Code E146 cont d...

Страница 139: ...power on the main electric box to reset the microprocessor Wait 5 seconds Turn on power and check for normal operation If the problem persists replace the CPU board and notify Burford Corp of this pro...

Страница 140: ...ait 5 seconds Turn on power and check for normal operation If the problem persists replace the CPU board and notify Burford Corp of this problem SAFETY WARNING The following troubleshooting procedure...

Страница 141: ...d of the bag switch arm 2 Poor bag tail presentation 2 Bag tail presentation from the exit of the bagger must be flat and not folded over If this is not achievable contact your Bagger manufacturer for...

Страница 142: ...r for assistance Excessive Belt Motor fuse failures on AMP board 1 Excessive belt tension 1 Check tension of all three belts driven by belt motor Correct as necessary 2 Foreign material jammed in tyer...

Страница 143: ...over 4 Replace cover 5 Belts tearing holes in bags 5 Smooth sharp edges on belts 6 Poor bag tail presentation 6 Bag tail presentation from the exit of the bagger must be flat and not folded over If th...

Страница 144: ......

Страница 145: ...Chapter 8 Maintenance...

Страница 146: ......

Страница 147: ...ngs supporting the needle shaft should be lubricated twice a year The four bearings supporting the drive shafts for the gathering belts should be lubricated once a month when the tyer is normally runn...

Страница 148: ...or proper operation 4 Lubricate gathering belt bearings 5 Replace lower belt check idler pulleys while changing belt See pg 68 6 Replace upper belt check idler pulleys while changing belt See pg 67 7...

Страница 149: ...e shuttle bar bushing for holder shear 3 Ensure all ribbon rollers and their bushing are working properly and not worn 4 Check brake belt 5 Check dancer arm bushing wears out causing arm to rub frame...

Страница 150: ...procedure should be followed 1 Unlatch securing latches on the sides of tyer 2 Loosen set screws securing brush assembly to brush mount 3 Slide both the tyer and the brush assembly away from conveyor...

Страница 151: ...Place the shelf lip over the top edge of the tyer 6 Slide active tyer in to position against conveyor side and latch securely in to position 7 Slide brush assembly into position and tighten securing s...

Страница 152: ...r from the tyer head The PROM s are the two 32 pin chips in sockets in the middle of the CPU board The program version is labeled on the top of each PROM In general you should use the PROM with the hi...

Страница 153: ...nd to be bent a little wider than the socket If this is the case lay the PROM on its side on a flat surface and bend the entire row of pins together to keep them all straight Work the PROM into the so...

Страница 154: ......

Страница 155: ...Chapter 9 Test Procedures...

Страница 156: ......

Страница 157: ...rn a motor its encoder LEDs should be turning ON and OFF Only one of the LED s should toggle at any given time However the motor must be turned very slowly in order to observe this sequence because ea...

Страница 158: ...connector from the amplifier board 3 Measure motor resistance at motor wires red black red white black white The ohmmeter readings should be 1 ohm or less If not motor may need to be replaced Motor Po...

Страница 159: ...for fuse identification This should be done carefully so as not to damage the traces under the fuses Never use a metal screwdriver 4 With the fuse removed check it with an ohmmeter The resistance of...

Страница 160: ...E TWISTER HOME H S HOME RIBBON DROP and RIBBON DISP as shown below 5 While triggering the proximity switch with a piece of metal observe the LED on the Amplifier Board The LED corresponding to the pro...

Страница 161: ...tor control box The LEDs should display in binary whatever is set on the switch For example if the switch is set at 11 the LEDs labeled BCD 1 BCD 2 and BCD 8 should be on All the BCD LEDs should be on...

Страница 162: ...e bag switch LED Light Emitting Diode on the amplifier board The bag switch LED is labeled BAG SWITCH 5 Observe the LED while pressing the wand of the bag switch down The LED should light up when the...

Страница 163: ...tyer head combinations without the jumper result in error code H004 1 Open the main electrical enclosure 2 Locate terminal strip TB1 3 If wire P1 34 is present then jumper Burford P N C06369 must be i...

Страница 164: ......

Страница 165: ...Chapter 10 Parts and Drawings...

Страница 166: ......

Страница 167: ...210620 210620 Encoder Motor Assembly 2200 2300 1 210612 210612 Kit Holder Shear Cam 1 302161 302161 Spring Ribbon Tension 1 302526 302526 Advanced Holder Shear Assembly 1 302874 302874 Spring Extensi...

Страница 168: ...t Single 9MM Wide X 5MM HTD 100T 1 712616 712616 Brush Assembly Motor 110 VAC 1 712615 712615 Brush Assembly Motor 220 VAC 1 714076 714076 Pressure Arm 1 C01294 002 C01294 002 Capacitor 18UF 250WVAC 2...

Страница 169: ...ay The CPU board is considered a replacement unit The proprietary software used to control the Smart Tyer was developed by Burford Corp and cannot be altered in the field Amplifier board part number 6...

Страница 170: ...connector CR1 610374 Latches the bagger clutch signal CR2 610404 Latches the bagger enable signal CR3 610404 External counter contacts CR4 610404 Latches the servo enable signal CRE1 C05138 Latches in...

Страница 171: ...eed Belt Components 14 Board Mount Connector Plate 16 Ribbon Assembly 18 Ribbon Tension Assembly 20 Ribbon Frame Assembly 22 Tapered Brush Assembly 24 Tapered Brush Detail Assembly 26 Tapered Brush Ai...

Страница 172: ...DLE 2 22 714049 BRACKET TWISTER HOOK DRIVE COVER 1 23 714053 BLOCK IDLER MNT 4 24 714063 BLOCK LOWER COVER SUPPORT 1 25 714064 BLOCK PIVOT STOP SUPPORT 1 26 714065 BAR PIVOT STOP 1 27 714151 PLATE H S...

Страница 173: ...Right Hand Shown...

Страница 174: ...300 LOW LEFT HAND 6 2 611238 BEARING 5 8 2 BOLT FLANGE SST 1 3 714006 SHAFT NEEDLE SERVO 2 4 714020 SPACER 56 OD x 257 ID x 5 L 2 5 714037 SHAFT MAIN DRIVE SERVO 12 6 955661 NUT HEX NYLOC 1 4 20 UNC S...

Страница 175: ...AP 1 4 20 X 1 SST 1 5 715509 NEEDLE MACHINE 2200 2300 LOW 1 4 714083 BAR BAG STOP ACTUATOR 1 3 302065 RIBBON ROLLER 2 2 152125 BUSH SST 166 ID X 1 4 OD X 1 4 L 1 1 152124 ROLLER NYLON QTY ITEM PART DE...

Страница 176: ...W 1 21 715776 H S MOUNT 2200 LOW RIGHT HAND 715777 H S MOUNT 2300 LOW LEFT HAND 1 22 715782 A W RIBBON GUIDE RIGHT HAND 715783 A W RIBBON GUIDE LEFT HAND 1 23 954712 PIN DOWEL 3 16 DIA X 3 4 SST 9 24...

Страница 177: ...15793 GUIDE LOWER BELT LEFT HAND 1 3 954712 PIN DOWEL 3 16 DIA X 3 4 SST 1 2 715788 SHUTTLE BAR 1 1 302146 OIL FILLED BUSHING QTY ITEM PART DESCRIPTION Shuttle Bar Assembly 211037 Rev A Lower Guide As...

Страница 178: ...RIGGER GUARD 1 34 715778 BLOCK UPPER BELT GUIDE 1 35 716214 A W LOWER GUARD FLUSH 2200M 716213 A W LOWER GUARD FLUSH 2300M 1 36 716234 BLOCK SPACER DOOR STOP 2200M 716235 BLOCK SPACER DOOR STOP 2300M...

Страница 179: ...Front Upper Plate 2200M 211102 04 REV D Right Hand Shown...

Страница 180: ...1 12 714011 STANDOFF PIVOT PLATE 1 13 714034 NUT PULLEY ADJUSTMENT 1 14 955619 NUT HEX NYLOC 5 16 18 UNC SST 4 15 955940 WASHER LOCK 1 4 SST 1 16 955941 WASHER LOCK 10 SST 12 17 955942 WASHER LOCK 8...

Страница 181: ...955661 NUT HEX NYLOC 1 4 20 UNC SST 1 6 714079 BUSHING SHUTTLE LINK 1 5 714078 ARM HUB H S INDICATOR 1 4 714077 HUB H S MOTOR MNT 1 3 714076 ARM PRESSURE 1 2 611489 SPRING COMP 48OD x 085WD x 1 0FL 1...

Страница 182: ...714046 BRACKET BOTTOM HORIZ PANDUIT SUPPORT 1 20 714061 BRACKET LOWER BACK GUARD 2 21 714062 BLOCK UPPER COVER STOP 1 22 714098 BLOCK RIBBON ROLLER PROX MNT 4 23 955624 NUT HEX NYLOC 6 32 UNC SST 9 2...

Страница 183: ...Electrical Components 2200M 211102 06 REV C See Pg 16 See Pg 16 Right Hand Shown...

Страница 184: ...R COVER 2200 RH 715671 BRACKET UPPER COVER 2300 LH 1 18 715810 A W INFEED COVER ROD 2200 RH 715809 A W INFEED COVER ROD 2300 LH 1 19 954712 PIN DOWEL 3 16 DIA X 3 4 SST 1 20 955405 NUT HEX JAM 3 8 16...

Страница 185: ...Infeed Belt Components 211106 Rev B Right Hand Shown...

Страница 186: ...X 1 2 SST 4 20 978806 SCREW SOC HD CAP 10 32 UNF X 3 8 SST REF 21 C01410 BOARD CPU SERVO TYER 1 22 714169 RWK KNOB PLASTIC THREADED 10 32 NF Board Mount Asssembly 2200M 210616 Rev B RH 210615 Rev B L...

Страница 187: ...Connector Plate 210625 Rev B Board Mount Assembly 210616 Rev B RH Not Shown Right Hand Shown...

Страница 188: ...ON PIVOT 8 8 11 954610 PIN DOWEL 1 4 X 5 8 1 1 12 955401 NUT HEX JAM 1 2 13 UNC SST 1 1 13 955938 WASHER LOCK 3 8 8 8 14 955940 WASHER LOCK 1 4 SST 8 8 15 978312 SCREW SOC HD CAP 1 4 20 X 3 4 SST 2 2...

Страница 189: ......

Страница 190: ...714053 BLOCK IDLER MNT 1 1 34 714166 A W RIBBON DROP PIVOT 1 1 35 714167 BRACKET RIBBON DROP PROX 1 1 36 714168 PLATE DUAL RIBBON ASSY 2 2 37 955405 NUT HEX JAM 3 8 16 UNC SST 1 1 38 955409 NUT HEX J...

Страница 191: ......

Страница 192: ...T T H LOWER COVER REF 10 714142 A W RIBBON TENSION UPRIGHT SIDE MNT 1 11 714161 A W PIVOTING BRUSH MNT 4 12 955936 WASHER LOCK 6 SST 4 13 955938 WASHER LOCK 3 8 2 14 955940 WASHER LOCK 1 4 SST 4 15 95...

Страница 193: ...Right Hand Shown...

Страница 194: ...10V 60Hz 1450 RPM 1 13 611841 CABLE POWERFAST BULKHEAD 14 4 600V 15A 1 14 611842 CABLE POWERFAST 14 4 600V 15A 5M 90 2 15 611929 5MM HTD 100 TEETH 9MM WIDE SINGLE SIDED 2 16 715727 REWORK 26T PULLEY 1...

Страница 195: ...Right Hand Shown...

Страница 196: ...ULLEY TAPERED BRUSH DRIVE 20MM Tapered Brush Assembly RH Drawing 210999 002 Rev D FOLD OUT TO VIEW DRAWING Tapered Brush Assembly Detail 210999 008 Rev F 26 25 QTY ITEM PART DESCRIPTION 4 26 715733 BU...

Страница 197: ...NG 20MM ID X 37MM OD X 9MM QTY ITEM PART Revision DESCRIPTION 1 3 715731 B HUB TAPERED BRUSH MNT 20MM 1 2 715729 C SHAFT 20MM BRUSH LH 2 1 611935 A BEARING 20MM ID X 37MM OD X 9MM QTY ITEM PART Revisi...

Страница 198: ...CRIPTION 1 1 112201 VALVE AIR REGULATOR 1 4NPT 1 2 118517 WIRE HOLDER LOCK SST 1 3 118873 GAUGE 0 60 PSI 1 4 NPT BACK MT BRS 1 4 401152 FITTING CONN 1 4MPT X 1 4T EN P Q R 1 5 610309 LOC LINE 1 4 ASSY...

Страница 199: ...Tapered Brush Air Regulator Drawing 211173 Rev A...

Страница 200: ...ADAPTER STAND 4 4 4 24 714197 SPACER 75OD X 266ID X 1 38L 20 36 36 25 955619 NUT HEX NYLOC 5 16 18 UNC SST 1 1 1 26 955620 NUT HEX NYLOC 3 8 16 UNC SST 6 6 6 27 955939 WASHER LOCK 5 16 SST 2 2 2 28 9...

Страница 201: ......

Страница 202: ...407 NUT HEX JAM 5 16 18 UNC SST 26 26 18 955619 NUT HEX NYLOC 5 16 18 UNC SST 4 4 19 955938 WASHER LOCK 3 8 SST 6 6 20 955940 WASHER LOCK 1 4 SST 4 4 21 955976 WASHER FLAT 5 16 SST 4 4 22 971206 SCREW...

Страница 203: ......

Страница 204: ...TO VIEW DRAWING Taper Brush Bun Kit 211032 Rev C RH 211033 Rev C LH QTY ITEM PART DESCRIPTION 1 1 715309 BLOCK DUAL TAPERED BRUSH SPACER 1 2 715544 PLATE FISH TAPERED BRUSH MNT EXT 1 3 715769 A W 2200...

Страница 205: ......

Страница 206: ...14185 ENCLOSURE REWORK 2200 2300 DISPLAY 1 15 714578 A W ERROR DISPLAY MNT 1 16 714579 CHANNEL ERROR DISPLAY MNT 1 17 955619 NUT HEX NYLOC 5 16 18 UNC SST 8 18 955621 NUT HEX NYLOC 10 24 UNC SST 1 19...

Страница 207: ......

Страница 208: ...FRAME SUPPORT 2200 2300 1 14 715769 A W 2200 2300 TAPERED BRUSH MNT 1 15 715812 SHELF DISCH R H MARK 75 1 16 716420 MOUNT TAPERED BRUSH SHELF RH 2 17 955407 NUT HEX JAM 5 16 18 UNC SST 2 18 955409 NUT...

Страница 209: ...Install Kit Drawing 103531 200...

Страница 210: ...FOLD OUT TO VIEW DRAWING Electrical Schematics 40 39 Install Kit Drawing 103531 200...

Страница 211: ...EDO651 J ladder...

Страница 212: ...FOLD OUT TO VIEW DRAWING EDO651 J ladder EDO651 J Wire Diagram 42 41...

Страница 213: ......

Страница 214: ...FOLD OUT TO VIEW DRAWING EDO651 J Layout EDO651 J Wire Diagram 43 44...

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