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11

Suspended Furnace Support

The furnace may be supported under each end with threaded rod,

angle iron or metal plumber’s strap as shown. (See Fig. 15 and
16) Secure angle iron to bottom of furnace as shown.

Heavy--gauge sheet metal straps (plumber’s straps) may be used
to suspend the furnace from each bottom corner. To prevent

screws from pulling out, use 2 #8 x 3/4--in. (19 mm) screws into

the side and 2 #8 x 3/4--in. (19 mm) screws in the bottom of the
furnace casing for each strap. (See Fig. 15 and 16) If the screws

are attached to ONLY the furnace sides and not the bottom, the
straps must be vertical against the furnace sides and not pull away

from the furnace sides, so that the strap attachment screws are not

in tension (are loaded in shear) for reliable support.

Platform Furnace Support

Construct working platform at location where all required furnace

clearances are met. (See Fig. 2 and 17) For furnaces with 1--in.

(25 mm) clearance requirement on side, set furnace on
noncombustible blocks, bricks or angle iron. For crawl space

installations, if the furnace is not suspended from the floor joists,
the ground underneath furnace must be level and the furnace set

on blocks or bricks.

Roll--Out Protection

Provide a minimum 17--3/4 in. x 22 in. (451 mm x 559 mm)
piece of sheet metal for flame roll--out protection in front of

burner area for furnaces closer than 12 inches (305 mm) above

the combustible deck or suspended furnaces closer than 12 inches
(305 mm) to joists. The sheet metal MUST extend underneath the

furnace casing by 1 in. (25 mm) with the door removed.
The bottom closure panel on furnaces of widths 17--1/2 in. (445

mm) and larger may be used for flame roll--out protection when

bottom of furnace is used for return air connection. See Fig. 17
for proper orientation of roll--out shield.

Bottom Return Air Inlet

These furnaces are shipped with bottom closure panel installed in

bottom return--air opening. Remove and discard this panel when
bottom return air is used. To remove bottom closure panel,

perform the following:

1. Tilt or raise furnace and remove two screws holding bot-

tom filler panel. (See Fig. 9)

2. Rotate bottom filler panel downward to release holding

tabs.

3. Remove bottom closure panel.
4. Reinstall bottom filler panel and screws. Side Return Air

Inlet

Side Return Air Inlet

These furnaces are shipped with bottom closure panel installed in

bottom return--air opening. This panel MUST be in place when
side return air inlet(s) is used without a bottom return air inlet.

FILTER ARRANGEMENT

CARBON MONOXIDE AND POISONING

HAZARD

Failure to follow this warning could result in personal

injury, or death.
Never operate a furnace without a filter or with filter access

door removed.

!

WARNING

There are no provisions for an internal filter rack in these
furnaces.
A field--supplied accessory external filter is required.
Refer to the instructions supplied with the external filter rack for

assembly and installation options.

AIR DUCTS
General Requirements

The duct system should be designed and sized according to

accepted national standards such as those published by: Air

Conditioning Contractors Association (ACCA), Sheet Metal and
Air Conditioning Contractors National Association (SMACNA)

or American Society of Heating, Refrigerating and Air
Conditioning Engineers (ASHRAE) or consult The Air Systems

Design Guidelines reference tables available from your local
distributor. The duct system should be sized to handle the

required system design CFM at the design external static pressure.

The furnace airflow rates are provided in Table 11 -- AIR
DELIVERY--CFM (with filter).
When a furnace is installed so that the supply ducts carry air
circulated by the furnace to areas outside the space containing the

furnace, the return air shall also be handled by duct(s) sealed to

the furnace casing and terminating outside the space containing
the furnace.
Secure ductwork with proper fasteners for type of ductwork used.
Seal supply-- and return--duct connections to furnace with code

approved tape or duct sealer.

NOTE

: Flexible connections should be used between ductwork

and furnace to prevent transmission of vibration. Ductwork
passing through unconditioned space should be insulated and
sealed to enhance system performance. When air conditioning is
used, a vapor barrier is recommended.
Maintain a 1--in. (25 mm) clearance from combustible materials
to supply air ductwork for a distance of 36 in. (914 mm)

horizontally from the furnace. See NFPA 90B or local code for
further requirements.

Ductwork Acoustical Treatment
NOTE

: Metal duct systems that do not have a 90 degree elbow

and 10 ft. (3 M) of main duct to the first branch take--off may
require internal acoustical lining. As an alternative, fibrous
ductwork may be used if constructed and installed in accordance
with the latest edition of SMACNA construction standard on
fibrous glass ducts. Both acoustical lining and fibrous ductwork
shall comply with NFPA 90B as tested by UL Standard 181 for
Class 1 Rigid air ducts.

Supply Air Connections

For a furnace not equipped with a cooling coil, the outlet duct

shall be provided with a removable access panel. This opening
shall be accessible when the furnace is installed and shall be of

such a size that the heat exchanger can be viewed for possible
openings using light assistance or a probe can be inserted for

sampling the airstream. The cover attachment shall prevent leaks.

Upflow and Horizontal Furnaces

Connect supply--air duct to flanges on furnace supply--air outlet.

Bend flange upward to 90

_

with wide duct pliers. (See Fig. 14)

The supply--air duct must be connected to ONLY the furnace

supply--outlet--air duct flanges or air conditioning coil casing
(when used). DO NOT cut main furnace casing side to attach

supply air duct, humidifier, or other accessories. All accessories

MUST be connected to duct external to furnace main casing.

NOTE

: For horizontal applications, the top--most flange may be

bent past 90 degrees to allow the evaporator coil to hang on the

Содержание 830CA

Страница 1: ...REQUIREMENTS 23 SIDEWALL VENTING 23 START UP ADJUSTMENT AND SAFETY CHECK 25 GENERAL 25 START UP PROCEDURES 25 ADJUSTMENTS 25 FURNACE SETUP SWITCHES 26 AIR DELIVERY CFM 30 COOLING OR CONTINUOUS AIRFLO...

Страница 2: ...ir for Combustion and Ventilation section 4 Combustion products must be discharged outdoors Connect this furnace to an approved vent system only as specified in the Venting section of these instructio...

Страница 3: ...M VENT CONNECTION IN MM SIZE SHIP WT LB KG ACCESSORY FILTER MEDIA CABINET SIZE IN MM 36040C17 17 1 2 445 15 7 8 403 11 9 16 294 16 406 4 102 119 54 16 406 48060C17 17 1 2 445 15 7 8 403 11 9 16 294 16...

Страница 4: ...Z223 1 Chapters 12 and 13 ELECTROSTATIC DISCHARGE ESD PRECAUTIONS PROCEDURE FURNACE RELIABILITY HAZARD Improper installation or service of furnace may cause premature furnace component failure Electro...

Страница 5: ...include fluoride chloride bromide and iodide These elements can corrode heat exchangers and shorten furnace life Air contaminants are found in aerosol sprays detergents bleaches cleaning solvents sal...

Страница 6: ...40 25807 7 178 27 17391 6 152 20 12904 5 127 100 000 50 32258 8 203 34 21739 7 178 25 16130 6 152 EXAMPLE Determining Free Area FURNACE WATER HEATER TOTAL INPUT 100 000 30 000 130 000 divided by 4 000...

Страница 7: ...NFILTRATION METHOD Outdoor Combustion Air Method 1 Provide the space with sufficient air for proper combustion ventilation and dilution of flue gases using permanent horizontal or vertical duct s or o...

Страница 8: ...ements apply to the Standard Method and to the Known Air Infiltration Rate Method 1 Adjoining rooms can be considered part of a space if a There are no closeable doors between rooms b Combining spaces...

Страница 9: ...leveling legs 1 Position furnace on its back Locate and drill a hole in each bottom corner of furnace See Fig 10 2 For each leg install nut on bolt and then install bolt and nut in hole Install flat...

Страница 10: ...nd RH side The furnace can be hung from floor joists rafters or trusses or installed on a non combustible platform blocks bricks or pad Table 4 Opening Dimensions In mm FURNACE CASING WIDTH APPLICATIO...

Страница 11: ...r rack for assembly and installation options AIR DUCTS General Requirements The duct system should be designed and sized according to accepted national standards such as those published by Air Conditi...

Страница 12: ...r other accessories All accessories MUST be connected to duct external to furnace casing A190346 Fig 14 Duct Flanges 1 4 6mm THREADED ROD 4 REQ SECURE ANGLE IRON TO BOTTOM OF FURNACE WITH 3 8 x3 4 19m...

Страница 13: ...NOT cut into casing sides left or right Side opening is permitted for only upflow and most horizontal furnaces See Fig 19 Bypass humidifier connections should be made at ductwork or coil casing sides...

Страница 14: ...hen flexible connectors are used the maximum length shall not exceed 36 inches 915 mm 3 When lever handle type manual equipment shutoff valves are used they shall be T handle valves 4 The use of coppe...

Страница 15: ...nit Amps Unit Ampacity Minimum Wire Size AWG Maximum Wire Length ft Maximum Fuse or CKT BKR Amps Maximum Minimum 036040 115 60 1 127 104 11 4 12 6 14 29 15 048060 115 60 1 127 104 11 4 12 6 14 29 15 0...

Страница 16: ...ithin furnace away from sharp edges rotating parts and hot surfaces ELECTRICAL CONNECTION TO J BOX Electrical Box on Furnace Casing Side FIRE OR ELECTRICAL SHOCK HAZARD Failure to follow this warning...

Страница 17: ...1 4 in female quick connect terminals to the two male 1 4 in quick connect terminals on the control board marked EAC 1 and EAC 2 The terminals are rated for 115VAC 1 0 amps maximum and are energized d...

Страница 18: ...CTORY 115 VOLT WIRING Connect Y Y2 terminal as shown for proper operation Some thermostats require a C terminal connection as shown If any of the original wire as supplied must be replaced use same ty...

Страница 19: ...sition for heat pump installations 7 Dip switch No 2 on Thermidistat should be set in OFF position for single speed compressor operation This is factory default 8 Dip switch No 2 on Thermidistat shoul...

Страница 20: ...local building codes and furnace and vent manufacturers instructions These furnaces are design certified as Category I furnaces in accordance with current edition of ANSI Z21 47 CSA 2 3 and operate w...

Страница 21: ...CHIMNEY IN2 MM2 12 7741 19 12258 28 18064 38 24516 6 1 8 74 119 178 257 8 2 4 80 130 193 279 10 3 0 84 138 207 299 15 4 5 NR 152 233 334 20 6 0 NR NR 250 368 30 9 1 NR NR NR 404 APPLIANCE APPLICATION...

Страница 22: ...22 A180242 Fig 31 Chimney Inspection Chart...

Страница 23: ...termine the correct location of the knockout to be re moved 4 Use a hammer and screwdriver to strike a sharp blow be tween the tie points and work the slug back and forth until the slug breaks free CU...

Страница 24: ...ove 3 Side outlet vent for upflow and downflow installations must use Type B vent immediately after exiting the furnace except when factory authorized Downflow Vent Guard Kit is used in the downflow p...

Страница 25: ...not operate if any thermostat signal is present at the control Refer to service label attached to furnace or See Fig 38 Component test sequence is as follows a Inducer motor turns on at 50 duty cycle...

Страница 26: ...26 Table 10 Furnace Setup Switch Description A190351...

Страница 27: ...27 A190348 Fig 38 Service Label...

Страница 28: ...p NOTE If orifice hole appears damaged or it is suspected to have been redrilled check orifice hole with a numbered drill bit of correct size Never redrill an orifice A burr free and properly sized or...

Страница 29: ...onnect an amp meter as shown in Fig 41 across the R and W subbase terminals or R and W wires at wall R Y W G 10 TURNS THERMOSTAT SUBBASE TERMINALS WITH THERMOSTAT REMOVED ANITICIPATOR CLOCK ETC MUST B...

Страница 30: ...5 1565 1525 1490 1455 1415 1375 1335 1295 CF Switches SW3 3 SW3 2 SW3 1 Cont Fan Default OFF OFF OFF 530 545 545 535 505 495 485 See Note 4 Continuous Fan Airflow SW3 OFF OFF ON 530 545 545 535 505 49...

Страница 31: ...F OFF OFF 1785 1800 1805 1830 1830 1845 1855 1860 1850 1840 Cooling Airflow SW2 Low Cooling Airflow SW3 OFF OFF ON 635 630 See Note 4 OFF ON OFF 785 820 865 See Note 4 OFF ON ON 1040 1045 1070 1085 11...

Страница 32: ...n furnace wiring diagram Fig 42 Cooling A C or Continuous Fan Airflow Selection Chart Check Safety Controls 1 Check Main Limit Switch es This control shuts off combustion control system and en ergizes...

Страница 33: ...6 94 38 76 192 38 95 189 474 96 38 75 188 39 92 185 462 98 37 74 184 40 90 180 450 100 36 72 180 41 88 176 439 102 35 71 178 42 86 172 429 104 35 69 173 43 84 167 419 106 34 68 170 44 82 164 409 108 3...

Страница 34: ...8 1 8 1 9 2 0 1646 925 1 8 1 8 1 8 1 9 950 1 8 1 8 1 8 1 8 975 1 8 1 8 1 8 1 8 1000 1 8 1 8 1 8 1 8 Table 16 Gas Valve Outlet Pressure for Gas Heat Values at Altitude 80 000 Tabulated Data Based on 8...

Страница 35: ...TH HAZARD Failure to follow this warning could result in personal injury death and or property damage The ability to properly perform maintenance on this equipment requires certain knowledge mechanica...

Страница 36: ...stall blower access door and replace outer door or refer to the SERVICE label on the front of the blower access door for more informa tion Component Self Test Component Test can ONLY be initiated by p...

Страница 37: ...ving filter access door 2 Remove filter cabinet door 3 Slide filter out of cabinet 4 If equipped with permanent washable 3 4 in 19 mm fil ter clean filter by spraying cold tap water through filter in...

Страница 38: ...n outdoor circuit breaker on after completing cooling cycle FLAME SENSOR CLEANING AND SERVICING IGNITOR Cleaning Flame Sensor The following items must be performed by a qualified service technician If...

Страница 39: ...as follows NOTE The materials needed in item 9 can usually be purchased at local hardware stores a Remove metal screw fitting from wire brush to allow in sertion into cable b Insert the twisted wire...

Страница 40: ...od If the transducer fails to reach target pressure the inducer motor IDM will remain running until tar get pressure is maintained After the transducer maintains pressure target the furnace control CP...

Страница 41: ...he blower motor BLWM is operating When the thermostat is satisfied the R to G and Y circuit are opened The outdoor unit stops and the furnace blower BLWM and electronic air cleaner terminal EAC 1 will...

Страница 42: ...cedure enough you will eventually shift the continuous blower airflow to the lowest CF selection as shown in Fig 42 The selection can be changed as many times as desired and is stored in the memory to...

Страница 43: ...43 A190249 Fig 45 Wiring Diagram...

Страница 44: ...gs for dealer listing by brand name or contact BRYANT HEATING COOLING SYSTEMS Consumer Relations Department P O Box 4952 Syracuse New York 13221 4952 1 800 428 4326 Have available the model number ser...

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